Remove/Install Center Low-Pressure Fuel Line - AR07.03-P-1131XGC
Engine 177 in model 463
as of model year 2019
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Remove/install | |||
| 1 | Disconnect the ground line for the on-board electrical system battery (G1). | AR54.10-P-0003XG | |
| 2 | Remove charge air coolers. | AR09.41-P-6817XGC | |
| 3 | Remove vacuum line (4) from the exhaust gas turbochargers and seal openings with suitable stop plugs. | Fig 3 | |
| 4 | Disconnect purge line (7) from separating point (5) and seal openings with suitable stop plugs. | Fig 2 | |
| Fig 3 | |||
| 5 | Remove purge lines (8) from boot with bleed line (6), place to one side, and seal openings with suitable stop plugs. | *BA00.10-P-1002-04A | |
| Fig 3 | |||
| 6 | Remove purge lines (10) from boot with bleed line (3), place to one side, and seal openings with suitable stop plugs. | *BA00.10-P-1002-04A | |
| Fig 3 | |||
| 7 | Remove boots with bleed lines (3, 6) and seal openings with protective covers. | ||
| Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 | *BR00.45-Z-1002-06A | ||
| *BA01.20-P-1003-01J | |||
| Fig 1 | |||
| 8 | Remove charge air hose (9) and seal opening with a protective cover. | *BA09.41-P-1002-01X | |
| Fig 1 | |||
| 9 | Remove brackets of the low-pressure line (2) from the cylinder heads. | *BA07.03-P-1004-01H | |
| 10 | Clean area around the low-pressure line (2). | Assembly cleaner | *BR00.45-Z-1028-04A |
| 11 | Open clamps of low-pressure line. | After opening the clamps, replace hose with clamps. Leaks can occur otherwise. Clamping pliers |
|
| 12 | Remove low-pressure line (2) and seal openings with suitable stop plugs. | Fig 3 | |
| 13 | Check low-pressure line (2) for damage. | AR07.03-P-1120-01MNE | |
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 14 | Remove brackets of the low-pressure line (2). | When installing new low-pressure line (2). | |
| 15 | Install in the reverse order. |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6 X 1 | Nm | 9 | 13 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA01.20-P-1003-01J | Clamp, boot to exhaust gas turbocharger/air filter | Nm | 1, 5 |
INJECTION NOZZLES, INJECTION VALVES, LINES
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA07.03-P-1004-01H | Bolt, fuel line clamp to engine/bracket | Nm | 9 |
CHARGE AIR LINE/CHARGE AIR COOLING
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA09.41-P-1002-01X | Bolt, clamp for charge air hose to charge-air distributor | Nm | 6 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 | A 000 989 01 60 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |