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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Left Charge Air Distributor >> Remove/Install Left Charge Air Distributor - AR09.41-P-8684XGA

Remove/Install Left Charge Air Distributor - AR09.41-P-8684XGA

Engine 176 in model 463 

as of model year 2019 

G13656468Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove left-hand air filter housing   AR09.10-P-1151XGA 
2 Remove cooling module   AR20.20-P-4000XGA
3 Remove purge line (2) from charge-air distributor (4) and seal openings with suitable stop plugs SPECIAL TOOL Record plug Fig 1
4 Release clamp of boot (1) at charge-air distributor (4) TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor *BA09.41-P-1002-01X 
5 Remove screws (3) and remove charge-air distributor (4) from cylinder head Tightening procedure for charge air distributor AR09.41-P-8683-01XGA 
    INSTALLATION IMPORTANT : Observe tightening procedure.
TORQUE SPECIFICATION Bolt, charge air distributor to cylinder head
*BA09.41-P-1004-01X 
6 Release and disconnect electrical connector at left charge air temperature sensor (B17/14)    
7 Release and disconnect electrical connector at pressure sensor downstream of left throttle valve (B28/22)    
8 Remove charge-air distributor (4) INSTALLATION IMPORTANT : Replace seals.  
9 Remove pressure sensor downstream of left throttle valve (B28/22) When replacing charge-air distributor (4). AR09.41-P-1030XGA 
10 Remove left charge air temperature sensor (B17/14) When replacing charge-air distributor (4). AR09.41-P-0041XGA 
11 Remove guides of seals at charge-air distributor (4) When replacing charge-air distributor (4).  
12 Install in the reverse order    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Perform an engine test run and check engine for proper function    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1004-01X Bolt, charge air distributor to cylinder head Nm 13
Fig 1: Identifying Record Plug (129 589 00 91 00)
G13656469Courtesy of MERCEDES-BENZ USA