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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Additional Fan For Low-Temperature Circuit On Wheel Arch At Left - AR09.41-P-6940XGC

Remove/Install Additional Fan For Low-Temperature Circuit On Wheel Arch At Left - AR09.41-P-6940XGC

Engine 177 in model 463 

as of model year 2019 

G13656451Courtesy of MERCEDES-BENZ USA
G13656452Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on coolant   AH20.00-N-2080-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Drain coolant from low-temperature circuit. INSTALLATION IMPORTANT : Only install lower engine compartment linings after engine test run. AR09.41-P-6834XGC 
2 Remove fender liner in left front fender. INSTALLATION IMPORTANT : Only install fender liner in left front fender after engine test run. AR88.10-P-1300XG
3 Remove front bumper.   AR88.20-P-2000XG
4 Remove coolant hoses (3) and seal openings with protective covers and/or suitable stop plugs.   AR09.41-P-1311-01AL 
    SPECIAL TOOL Set of plugs Fig 1
    SPECIAL TOOL Set of protective covers Fig 2
5 Remove drain screw at engine oil cooler and collect escaping engine oil with suitable container. INSTALLATION IMPORTANT : Replace sealing ring.
TORQUE SPECIFICATION Drain screw to wheel arch oil cooler
*BA18.30-P-1011-01N 
6 Remove oil lines (5) at engine oil cooler and seal openings with suitable stop plugs. INSTALLATION IMPORTANT : Replace seals.
TORQUE SPECIFICATION Screw/bolt, oil line to front-end/wheel arch oil cooler
*BA18.30-P-1006-01N 
    SPECIAL TOOL Record plug Fig 3
7 Remove strut (4). TORQUE SPECIFICATION Nut/bolt, strut for oil cooler to outer oil cooler/body holder *BA18.30-P-1012-01N 
8 Remove screws (1) and remove outer bracket (2). TORQUE SPECIFICATION Bolt/nut, outer holder to inner holder for oil cooler *BA18.30-P-1014-01N 
9 Remove low-temperature circuit additional cooler (6) with elastomer bearing (9) from inner bracket (8). INSTALLATION IMPORTANT : Coat elastomer bearings (9) with antiseize paste.
Antifriction paste, rubber parts 2.5 kg, DBL 6867.00
*BR00.45-Z-1002-06A 
10 Check elastomer bearings (7, 9) for damage. If complaints are present,
↓
Replace relevant elastomer bearings (7, 9).
 
11 Install in the reverse order.    
12
REFER TO MAINTENANCE
Check engine oil level and correct.   AP18.00-P-1812DKI
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Carry out engine test run and check engine for proper leaktightness and leaktightness.    
14 Install fender liner in left front fender.   AR88.10-P-1300XG
15 Install lower engine compartment paneling.   AR61.20-P-1105XG
OIL COOLING

Number Designation Engine 177 in model 463
BA18.30-P-1006-01N Screw/bolt, oil line to front-end/wheel arch oil cooler Nm 8
OIL COOLING

Number Designation Engine 177 in model 463
BA18.30-P-1011-01N Drain screw to wheel arch oil cooler Nm 25
OIL COOLING

Number Designation Engine 177 in model 463
BA18.30-P-1012-01N Nut/bolt, strut for oil cooler to outer oil cooler/body holder M6 Nm 8
M8 Nm -
OIL COOLING

Number Designation Engine 177 in model 463
BA18.30-P-1014-01N Bolt/nut, outer holder to inner holder for oil cooler M6 Nm 8
Fig 1: Identifying Set Of Plugs (199 589 00 98 00)
G13656453Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Set Of Protective Covers (001 589 01 91 00)
G13656454Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G13656455Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 A 000 989 01 60