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Removing And Installing Brake Fluid Reservoir - AR42.10-P-0301XG

Model 463 

as of model year 2019 

Fig 1: Brake Fluid Reservoir Components Location - Model 463 As Of Model Year 2019
G13668610Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Notes on externally invisible brake fluid loss   AH42.10-P-9406-02A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Unlock and unplug electrical connector (3) at brake fluid level switch.    
2 Unscrew cap (2) and remove sieve from brake fluid reservoir (1).    
3 Suction off brake fluid from brake fluid reservoir (1). NOTES
Protect the painted surfaces from brake fluid. Otherwise the vehicle paint can be damaged.
 
4 Remove screw (4). TORQUE SPECIFICATION Model 463 (except 463.236/248/342) as of model year 2019 Bolt, hydraulic fluid reservoir to master brake cylinder *BA42.10-P-1002-05B 
5 Pull brake fluid reservoir (1) out of master brake cylinder (6) and seal off connections using a stop plug. NOTES
Collect brake fluid which runs out with an absorbent rag.
Otherwise the vehicle paint can be damaged.
INSTALLATION IMPORTANT Replace sealing rings (5) between brake fluid reservoir (1) and master brake cylinder (6).
 
    SPECIAL TOOL Record plug Fig 2
6 Install in reverse order.    
INSPECT Check     
7 Correct fluid level in brake fluid reservoir (1).    
8 Check area around brake fluid reservoir (1) for leaktightness.    
MASTER BRAKE CYLINDER

Number Designation Model 460, 461, 463 (except 463.236/248)
up to model year 2019
Model 463 as of model year 2019
BA42.10-P-1002-05B Bolt, hydraulic fluid reservoir to master brake cylinder M6 Nm 8 8
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13668611Courtesy of MERCEDES-BENZ USA