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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Pneumatic System - 463 Chassis >> Testing & Repair >> Checking Brake Booster >> Checking Brake Booster - AR43.10-P-0325GW

Checking Brake Booster - AR43.10-P-0325GW

Model 463 

as of model year 2013 up to model year 2019 

G13658415Courtesy of MERCEDES-BENZ USA
INSPECT Check     
1 Connect vacuum tester to brake booster i33 Connect/disconnect testing unit at brake booster AR43.10-P-0024-01GW 
    SPECIAL TOOL Vacuum tester Fig 2
2 Connect pressure tester (051) to brake caliper using connection fitting NOTES Use correct connection fitting (pitch, cone etc.).
Leaks and measurement errors can otherwise occur.
TORQUE SPECIFICATION Bleed screw at front axle fixed brake caliper
*BA42.10-P-1001-02B 
3 Start engine and by opening the throttle j A produce a vacuum of 0.6 to 0.8 bar. IMPORTANT If only a substantially lower vacuum is attained or if the vacuum immediately falls away, the seal between the brake booster and the tandem master brake cylinder may be damaged or the check valve in the vacuum line may be defective. The vacuum pump may also be defective.  
4 Apply specified force to the brake pedal and read line pressure Brake line pressure *BE43.10-P-1003-01B 
    SPECIAL TOOL Brake pedal jack Fig 1
5 Detach pedal force meter (060) from brake pedal.    
6 Detach pressure tester (051) from test connections IMPORTANT On vehicles without test connections, detach the pressure tester (051) with the connection fitting from the brake caliper.  
7 Detach vacuum tester from brake booster    
8 Bleed brake system i4 Bleed brake system
Model 463 (except 463.270/271) as of model year 2013 up to model year 2019 IMPORTANT Only Weed the brake caliper to which the pressure tester (051) was connected.
AR42.10-P-0010GW
CHECK VALUES FOR PNEUMATIC BRAKE BOOSTER

Number Designation Model 463 up to model year 2019 Model 463 as of model year 2019
BE43.10-P-1003-01B Brake line pressure Intake manifold vacuum 0.6-0.8 bar Force on brake pedal 50 N bar 11...21 -
100 N bar 35...45 -
150 N bar 53...63 -
200 N bar 81...90 -
250 N bar 98...120 -
FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 461 (except 461.339) Model 463 up to model year 2019
BA42.10-P-1001-02B Bleed screw at front axle fixed brake caliper Nm 14
Fig 1: Identifying Brake Pedal Jack (000 589 18 31 00)
G13658416Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Vacuum Tester (201 589 13 21 00)
G13658417Courtesy of MERCEDES-BENZ USA