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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Brake Hoses At Front Axle - AR42.10-P-0024GW

Remove/Install Brake Hoses At Front Axle - AR42.10-P-0024GW

Model 463 (except 463.270/271) as of model year 2013 up to model year 2019 

Fig 1: Brake Hoses At Front Axle Components Location - Model 463 Up To Model Year 2019
G13668517Courtesy of MERCEDES-BENZ USA

Shown on model 463 as of model year 2013 

Shown on model 463 as of model year 2013 

G13668518Courtesy of MERCEDES-BENZ USA

Shown on model 463 as of model year 2016 

G13668519Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
  Brake fluid notes   AH42.50-P-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Remove front wheel-and-tire assemblies    
REFER TO MAINTENANCE     AP40.10-P-4050G
CLEANING Clean     
2 Clean area surrounding connecting points to be opened on the brake system NOTES
Before opening the brake system the area around the separation point should be cleaned thoroughly.
Even the smallest particles of dirt, introduced into the hydraulic components, can lead to malfunctions and a total failure of the brake system.
IMPORTANT Only use clean, lint free rags and cleaner free of mineral oil. Do not use any compressed-air for cleaning when the brake system is open.
 
3 Detach brake hose (1) from brake hose (2) INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
TORQUE SPECIFICATION Brake line to front-axle brake hose
*BA42.10-P-1008-04B 
4 Detach brake hose (2) from brake line (10) INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
TORQUE SPECIFICATION Brake line to brake hose
*BA42.10-P-1001-04B 
5 Collect any escaping brake fluid using a suitable container    
6 Seal exposed connections with plugs SPECIAL TOOL Record plug Fig 2
7 Detach cable tie (4) from brake hose (1) INSTALLATION IMPORTANT Replace cable tie (4).  
8 Detach brake hose (1) from brake caliper (3) INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
TORQUE SPECIFICATION Brake line to fixed brake caliper
*BA42.10-P-1002-04B 
9 Collect any escaping brake fluid using a suitable container    
10 Seal exposed connections with plugs SPECIAL TOOL Record plug Fig 2
11 Detach clamp (5) from brake hose (2) INSTALLATION IMPORTANT It must be ensured that the clamp (5) is seated correctly.  
12 Pull brake hose (2) out of rubber spacer (7)    
13 Detach brake hose (2) from brake line (6) INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.  
    TORQUE SPECIFICATION Brake line to brake hose *BA42.10-P-1001-04B 
14 Collect any escaping brake fluid using a suitable container    
15 Seal exposed connections with plugs SPECIAL TOOL Record plug Fig 2
16 Remove clamp (8) from brake hose (2) INSTALLATION IMPORTANT It must be ensured that the clamp (8) is seated correctly.  
17 Install in the reverse order    
18 Bleed brake system Model 463 (except 463.270/271)
as of model year 2013 up to model year 2019
AR42.10-P-0010GW 
BRAKE LINES, BRAKE HOSES

Number Designation Model 463 (except 463.236/248/270/271/272/273) up to model year 2019,
model 463.236/248 except code 979 up to model year 2019
Model 463.236/248 with code 979 up to model year 2019
BA42.10-P-1001-04B Brake line to brake hose Nm 15 15
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.272/273 up to model year 2019 Model 463 as of model year 2019
BA42.10-P-1001-04B Brake line to brake hose Nm 15 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 463 (except 463.236/248/270/271/272/273) up to model year 2019, model 463.236/248
except code 979 up to model year 2019
Model 463.236/248 with code 979 up to model year 2019
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm 18 18
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.272/273 up to model year 2019 Model 463 as of model year 2019
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm 24 -
BRAKE LINES, BRAKE HOSES

Number Designation Model 463 (except 463.236/248/270/271/272/273) up to model year 2019, model 463.236/248
except code 979 up to model year 2019
Model 463.236/248 with code 979 up to model year 2019
BA42.10-P-1008-04B Brake line to front-axle brake hose Nm - -
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.272/273 up to model year 2019 Model 463 as of model year 2019
BA42.10-P-1008-04B Brake line to front-axle brake hose Nm 24 -
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13668520Courtesy of MERCEDES-BENZ USA