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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Brake Hose At Rear Axle - AR42.10-P-0023GW

Remove/Install Brake Hose At Rear Axle - AR42.10-P-0023GW

Model 463 (except 463.270/271) as of model year 2013 up to model year 2019 

Shown on model 463 as of model year 2013 

Fig 1: Brake Hose At Rear Axle Components Location - Model 463 Model Year 2013 Up To Model Year 2019
G13668511Courtesy of MERCEDES-BENZ USA

Shown on model 463 as of model year 2013 

G13668512Courtesy of MERCEDES-BENZ USA

Shown on model 463 as of model year 2016 

G13668513Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
  Brake fluid notes   AH42.50-P-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Lift/jack up vehicle   AR00.60-P-1000G
CLEANING Clean     
2 Clean area surrounding connecting points to be opened on the brake system NOTES
Before opening the brake system the area around the separation point should be cleaned thoroughly.
Even the smallest particles of dirt, introduced into the hydraulic components, can lead to malfunctions and a total failure of the brake system.
IMPORTANT Only use clean, lint free rags and cleaner free of mineral oil. Do not use any compressed-air for cleaning when the brake system is open.
 
  Perform operation steps 3 to 6 only for removal of brake hoses (1) from brake calipers     
3 Detach rear complete wheels    
REFER TO MAINTENANCE     AP40.10-P-4050G
4 Detach brake line (2) from brake hose (1) INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
TORQUE SPECIFICATION Brake line to brake hose
*BA42.10-P-1001-04B 
    SPECIAL TOOL Box wrench bit Fig 3
    SPECIAL TOOL Torque wrench Fig 2
5 Collect any escaping brake fluid using a suitable container    
6 Seal exposed connections with plugs SPECIAL TOOL Record plug Fig 4
7 Detach cable tie (5) from brake hose (1) INSTALLATION IMPORTANT Replace cable tie (5).  
8 Detach brake hose (1) from brake caliper INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.  
    TORQUE SPECIFICATION Brake hose to rear axle floating caliper *BA42.10-P-1005-04B 
    SPECIAL TOOL Box wrench bit Fig 3
    SPECIAL TOOL Torque wrench Fig 2
9 Collect any escaping brake fluid using a suitable container    
10 Seal exposed connections with plugs SPECIAL TOOL Record plug Fig 4
  Perform operation steps 7 to 8 only for removal of brake hoses (4) from vehicle body at rear axle     
11 Detach upper and lower brake lines (3) from brake hoses (4) INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
INSTALLATION IMPORTANT It must be ensured that the retaining springs (7) are seated correctly.
 
    TORQUE SPECIFICATION Brake line to brake hose *BA42.10-P-1001-04B 
    SPECIAL TOOL Box wrench bit Fig 3
    SPECIAL TOOL Torque wrench Fig 2
12 Collect any escaping brake fluid using a suitable container    
13 Seal exposed connections with plugs SPECIAL TOOL Record plug Fig 4
14 Pull brake hoses (4) out of rubber retainers (8)    
15 Install in the reverse order    
16 Bleed brake system Model 463 (except 463.270/271)
as of model year 2013 up to model year 2019
AR42.10-P-0010GW 
BRAKE LINES, BRAKE HOSES

Number Designation Model 463 (except 463.236/248/270/271/272/273) up to model year 2019, model 463.236/248 except code 979 up to model year 2019 Model 463.236/248 with code 979 up to model year 2019
BA42.10-P-1001-04B Brake line to brake hose Nm 15 15
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.272/273 up to model year 2019 Model 463
as of model year
2019
BA42.10-P-1001-04B Brake line to brake hose Nm 15 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 463 (except 463.236/248/270/271/272/273) up to model year 2019, model 463.236/248
except code 979 up to model year 2019
Model 463.236/248 with code 979 up to model year 2019
BA42.10-P-1005-04B Brake hose to rear axle floating caliper Nm 18 18
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.272/273 up to model year 2019 Model 463 as of model year 2019
BA42.10-P-1005-04B Brake hose to rear axle floating caliper Nm 24 -
Fig 2: Identifying Torque Wrench (001 589 75 21 00)
G13668514Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Box Wrench Bit (000 589 75 03 00)
G13668515Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G13668516Courtesy of MERCEDES-BENZ USA