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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Install, Remove Automatic Brake Adjuster - AR42.10-P-0169GG

Install, Remove Automatic Brake Adjuster - AR42.10-P-0169GG

Model 460, 461 

with drum brakes on the rear axle 

Model 463 

up to model year 2019 

with drum brakes on the rear axle 

G13668580Courtesy of MERCEDES-BENZ USA
G13668581Courtesy of MERCEDES-BENZ USA
G13668582Courtesy of MERCEDES-BENZ USA
G13668583Courtesy of MERCEDES-BENZ USA
Fig 1: Automatic Brake Adjuster Components Location - Model 463 Up To Model Year 2019 With Drum Brakes
G13668584Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
1 Remove rear wheel    
REFER TO MAINTENANCE   Model 460, 461 with drum brakes on the rear axle
Model 463 up to model year 2019 with drum brakes on the rear axle
AP40.10-P-4050G
2 Remove retaining bolt (122) INSTALLATION IMPORTANT Replace safety screw (122).  
3 Release parking brake and detach brake drum (119) IMPORTANT If the brake drum (119) cannot be detached, release the brake shoes by turning back the automatic adjuster (53a):
 
    Adjust automatic brake adjuster. AR42.10-P-0169-01GG 
    Clearance of brake shoes Clearance of brake shoes *BE42.10-P-1001-13A 
4 Unhook return spring (124) and press back the brake shoes SPECIAL TOOL Removal and installation tool Fig 2
5 Remove bolt (77) and remove automatic adjuster (53a)    
INSTALLING Install     
6 Install automatic brake adjuster (53a). IMPORTANT Position automatic adjuster (53a) in the center of the elongated hole in the brake carrier plate. Slightly tighten the bolt (77).  
    IMPORTANT Apply light coating of grease to bolts (1). Snap transfer elements (2) into notches in bolts (1).  
    Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
7 Insert brake shoe into groove in transfer elements (2) and attach lower return spring (124) IMPORTANT Ensure that the lower return spring (124) is correctly seated.  
    SPECIAL TOOL Removal and installation tool Fig 2
8 Mount the brake drum (119) and install new safety-screw (122) TORQUE SPECIFICATION Safety screw, brake drum to wheel hub Safety screw, brake drum to wheel hub *BA42.10-P-1001-16A 
9 Adjust automatic brake adjuster (53a).   AR42.10-P-0169-01GG 
    Clearance of brake shoes Clearance of brake shoes *BE42.10-P-1001-13A 
    Adjustment value for automatic adjuster Adjustment value for automatic adjuster *BE42.10-P-1002-13A 
10 Tighten screw/bolt (77) TORQUE SPECIFICATION Bolt, automatic adjuster to carrier plate Bolt, automatic adjuster to carrier plate *BA42.10-P-1003-16A 
11 Install rear wheel    
REFER TO MAINTENANCE   Model 460, 461
with drum brakes on the rear axle Model 463
up to model year 2019 with drum brakes on the rear axle
AP40.10-P-4050G
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
12 Push down brake pedal several times IMPORTANT Firm resistance should be noticeable at the brake pedal.  
INSPECT Check     
13 Check parking brake adjustment, adjust parking brake if necessary Model 460, 461
with drum brakes on the rear axle Model 463 (except 463.270/271)
up to model year 2013 with drum brakes on the rear axle
AR42.20-P-0540GG 
CHECK VALUES FOR BRAKE SHOES

Number Designation Model 460, 461 with drum brakes on the rear axle
Model 463 up to model year 2019
with drum brakes on the rear axle
BE42.10-P-1001-13A Clearance of brake shoes mm 0, 3 (±0, 1)
CHECK VALUES FOR BRAKE SHOES

Number Designation Model 460, 461 with drum brakes on the rear axle
Model 463 up to model year 2019
with drum brakes on the rear axle
BE42.10-P-1002-13A Adjustment value for automatic adjuster Installation dimension "a" mm 82
Distance "b" mm 11
Picture AR42.10-P-0169-01GG 
DRUM BRAKE

Number Designation Model 460 Model 461
BA42.10-P-1001-16A Safety screw, brake drum to wheel hub Nm 20 20
DRUM BRAKE

Number Designation Model 460 Model 461
BA42.10-P-1003-16A Bolt, automatic adjuster to carrier plate Nm 65 65
Fig 2: Identifying Removal And Installation Tool (116 589 01 62 00)
G13668585Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51