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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Carrying Out Bleeding Operation >> Carrying Out Bleeding Operation - AR42.10-P-0010-02XG

Carrying Out Bleeding Operation - AR42.10-P-0010-02XG

Model 463 as of model year 2019 

CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Brake fluid notes   AH42.50-P-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit   WS25.00-P-0016B
REAR AXLE FLOATING CALIPER

Number Designation Model 461
Model 463 (except 463.270/271/272/273) up to model year 2019
Model 463.270/271/272/273
up to model year 2019
BA42.10-P-1001-17B Bleed screw on rear axle floating caliper Nm 15 17
REAR AXLE FLOATING CALIPER

Number Designation Model 463
as of model year 2019
BA42.10-P-1001-17B Bleed screw on rear axle floating caliper Nm 11
FRONT AXLE BRAKE CALIPER

Number Designation Model 463
as of model year 2019
BA42.10-P-1003-10Y Bleed screw at brake caliper Nm 16
G13668480Courtesy of MERCEDES-BENZ USA
  1. Set venting pressure on filling unit to 2.0 bar.
  2. Remove covers from vent screws on brake calipers (1, 2, 3, 4).

    IMPORTANT Model 463.276 and 463.277

    Two vent screws each are located on the front brake calipers (3, 4).

  3. Connect vent hose of bleed bottle (7) to vent screw of brake caliper (1).

    NOTES Observe brake caliper (1, 2, 3, 4) sequence, when venting the brake system's hydraulic system.

    Otherwise, the brake system's hydraulic system will not be vented correctly and the brake system will be inoperative.

  4. Open vent screw.
    1. 5.1) Only when bleeding the brake system, after opening the hydraulic system for repair purposes.

      Fully depress brake pedal several times in succession until new brake fluid exits free of bubbles at the vent screw.

      NOTES To bleed the brake system correctly it is absolutely essential to pump the brake pedal throughout the entire bleeding process.

      Otherwise brake system malfunctions and a failure of the brake system can occur due to residual air.

      NOTES Do not pump the brake pedal in a jerking manner but instead release it slowly.

      Otherwise, the hydraulic system has air in it again.

      IMPORTANT Leave vent screw open during the entire pumping procedure.

      IMPORTANT The required total quantity of brake fluid is approx. 1.5 l.

    2. 5.2) Only when replacing the brake fluid, when the brake system's hydraulic system was not opened beforehand for repair purposes.

      Keep vent screw open until new brake fluid flows out.

      IMPORTANT Pumping of the brake pedal is not necessary.

      IMPORTANT The required total quantity of brake fluid is approx. 0.75 l.

  5. Close vent screw. TORQUE SPECIFICATIONTORQUE SPECIFICATION
  6. Detach vent hose of bleed bottle (7) from vent screw of brake caliper (1).
  7. Repeat operation steps  3 to  7 successively in the brake caliper (2, 3, 4) sequence again.

    NOTES Observe brake caliper (1, 2, 3, 4) sequence when venting the brake system's hydraulic system. Otherwise, the brake system's hydraulic system will not be vented correctly and the brake system will be inoperative.

    IMPORTANT Model 463.276 and 463.277

    On the brake calipers (3, 4) open the vent screw that is located right next to the brake hose first. Then open the outer vent screw.

  8. Fit covers of vent screws on brake calipers (1, 2, 3, 4).