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Home >> Mercedes Benz >> 2021 >> G550 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End & Fire Wall >> Testing And Repair >> Prepare Windshield CROSSMEMBER For Installation - Ar62.25-P-1120-03XG

Prepare Windshield CROSSMEMBER For Installation - Ar62.25-P-1120-03XG

Model 463 

as of model year 2019 

IMPORTANT The higher-level service information as well as the safety information must be observed.

G13669068Courtesy of MERCEDES-BENZ USA
  1. Grind mating surfaces on paneling (1) down to bare metal in the cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  2. Remove grinding dust.
  3. Coat insides of spot weld flanges with zinc dust paint.

    IMPORTANT The following operation steps, 4 and 5, are shown on the left side of the vehicle and must be performed in the same way on the right side of the vehicle.

  4. Grind mating surfaces on paneling (1) down to bare metal in the cross-hatched areas.
  5. Remove grinding dust.

    IMPORTANT Observe pretreatment of bonding surfaces.

    G13669069Courtesy of MERCEDES-BENZ USA

    IMPORTANT The following operation steps, 6 to 8, are shown on the left side of the vehicle and must be performed in the same way on the right side of the vehicle.

  6. Grind mating surfaces on reinforcement (3) down to bare metal in the crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  7. Remove grinding dust.
  8. Coat insides of spot weld flanges with zinc dust paint.
    G13669070Courtesy of MERCEDES-BENZ USA

    IMPORTANT The following operation steps, 9 to 11, are shown on the left side of the vehicle and must be performed in the same way on the right side of the vehicle.

  9. Grind mating surfaces at reinforcement (4) down to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  10. Remove grinding dust.
  11. Coat insides of spot weld flanges with zinc dust paint.
    G13669071Courtesy of MERCEDES-BENZ USA
    G13669072Courtesy of MERCEDES-BENZ USA
  12. Grind mating surfaces on crossmember (2) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  13. Remove grinding dust.
  14. Coat insides of spot weld flanges with zinc dust paint.