LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G550 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End & Fire Wall >> Testing And Repair >> Partially Prepare Upper Front Longitudinal Member - Ar62.20-P-1287-02XG

Partially Prepare Upper Front Longitudinal Member - Ar62.20-P-1287-02XG

Model 463 

as of model year 2019 

IMPORTANT The following operation steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

The higher-level service information as well as the safety information must be observed.

  1. Grind mating surfaces at outer side of longitudinal member (1) down to bare metal in cross-hatched areas.
    G13669053Courtesy of MERCEDES-BENZ USA
  2. Grind mating surfaces at inside of longitudinal member (1) down to bare metal in cross-hatched areas.
  3. Remove grinding dust.
  4. Coat insides of spot weld flanges with zinc dust paint.
    G13669054Courtesy of MERCEDES-BENZ USA
  5. Mark and cut separating point at angle bracket (2) (area A).

    IMPORTANT Transfer separation point from vehicle.

  6. Grind mating surfaces at angle bracket (2) down to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  7. Remove grinding dust.
  8. Coat insides of spot weld flanges with zinc dust paint.
    G13669055Courtesy of MERCEDES-BENZ USA
  9. Grind mating surfaces at bracket (3) down to bare metal in cross-hatched areas.
G13669056Courtesy of MERCEDES-BENZ USA