Remove/Install Front Grille - AR88.00-P-2115XG
Model 463
as of model year 2019
| Risk of fire and explosion caused by ignition of window washing fluid or antifreeze and their vapors. Risk of poisoning caused by swallowing window washing fluid or antifreeze or inhaling their vapors. Risk of injury or physical irritations caused by contact of window washing fluid or antifreeze with eyes, mucous membranes or skin. | Wear protective clothing and tight-fitting safety glasses. No open flames, fire or ignition sources. Avoid contact with eyes, mucous membranes and skin. When working with window washing fluids or antifreeze, do not eat, drink, or smoke. Do not inhale vapors and ensure sufficient ventilation in the working area. Store window washing fluid and antifreeze leakfree in safely closed original containers and out of the reach of children. | AS82.35-Z-0001-01A | |
| Remove | |||
| 1 | Open engine hood (1) and raise to vertical position. | AR88.40-P-1000XG | |
| 2 | Remove front bumper (2). | AR88.20-P-2000XG | |
| 3 | Remove left turn signal lamp (E6/1) and right turn signal lamp (E6/2). | AR82.25-P-4728XG | |
| 4 | Remove screws (3.1) on left and right fender via the openings (arrows A). | ||
| 5 | Remove screws (3.2) on left and right fender via the openings for the turn signal lamps (arrows B). | ||
| 6 | Remove the washer fluid hose (4) from the headlamp cleaning system pump (M5/2) via the opening for the left turn signal lamp (E6/1) on the left fender and unclip it from the fender. | Fig 3 | |
| 7 | Move the released fender liners (5) on the right and left of the vehicle to the side and remove the screws (3.3). | ||
| 8 | Remove the screws (6) at the front of the radiator grille (9). | ||
| 9 | Remove the screws (7) from the lock crossmember (8). | ||
| 10 | Remove expansion rivets (3.4). | Fig 2 | |
| 11 | Unclip right and left retaining clip (11) from the radiator grille (9). | ||
| 12 | Release the radiator grille (9) from the vehicle until the electrical connector of the front 360° camera is accessible. | Model 463 as of model year 2019 with code JS1 (360° camera) |
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| 13 | Disconnect electrical connector from front 360° camera. |
Model 463 as of model year 2019 with code JS1 (360° camera) |
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| 14 | Remove radiator grille (9). | ||
| 15 | Remove front 360° camera. | Only when replacing the radiator grille (9). Model 463 as of model year 2019 with code JS1 (360° camera) |
AR54.30-P-3001XG |
| 16 | Disconnect the left or right washer fluid hoses from the headlamp cleaning nozzles and remove the headlamp cleaning nozzles. | Only when replacing the headlamp cleaning nozzles or outer radiator grilles (10). |
Fig 3 |
| 17 | Unclip outer radiator grilles (10) from the radiator grille (9). | Only when replacing the radiator grille (9) or outer radiator grilles (10). | |
| Install | |||
| 18 | Clip the outer radiator grilles (10) into the radiator grille (9). | Only when replacing the radiator grille (9) or outer radiator grilles (10). | |
| 19 | Install the headlamp cleaning nozzles, remove the stop plugs and attach the left or right washer fluid hoses to the headlamp cleaning nozzles. | Only when replacing the headlamp cleaning nozzles or outer radiator grilles (10). |
Fig 3 |
| 20 | Install front 360° camera. | Only when replacing the radiator grille (9). Model 463 as of model year 2019 with code JS1 (360° camera) |
AR54.30-P-3001XG |
| 21 | Position radiator grille (9) on vehicle. | ||
| 22 | Clip retaining clip (11) onto the radiator grille (9). | ||
| 23 | Connect electrical connector of front 360° camera. | Model 463 as of model year 2019 with code JS1 (360° camera) |
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| 24 | Fully align radiator grille (9) with vehicle. | ||
| 25 | Tighten screws (3.1) on left and right fender via the openings (arrows A). | ||
| 26 | Tighten screws (3.2) on left and right fender via the openings for the turn signal lamps (arrows B). | ||
| 27 | Install expansion rivet (XXX11XXX). | ||
| 28 | Remove stop plugs from washer fluid hose (4) and headlamp cleaning system pump (M5/2). | Fig 3 | |
| 29 | Install the washer fluid hose (4) on the headlamp cleaning system pump (M5/2) via the opening for the left turn signal lamp (E6/1) on the left fender and clip it to the fender. | ||
| 30 | Tighten the screws (7) on the lock crossmember (8). | ||
| 31 | Move the released fender liners (5) on the right and left of the vehicle to the side and tighten the screws (3.3). | ||
| 32 | Screw in the screws (6) at the front of the radiator grille (9) by approx. 2 revolutions. | ||
| Adjust | |||
| 33 | Adjust and hold the radiator grille (9) in the vehicle longitudinal direction (arrow C) such that the gaps between the joints (D, E) are identical. | Fig 1 | |
| 34 | Tighten screws (6). | ||
| 35 | Check the radiator grille joints (D) and the headlamp radiator grille joints (E). | If the joints (D, E) are not correct: ↓ Repeat the adjustment procedure. |
Fig 1 |
| Install | |||
| 36 | Install left turn signal lamp (E6/1) and right turn signal lamp (E6/2). | AR82.25-P-4728XG | |
| 37 | Install front bumper (2). | AR88.20-P-2000XG | |
| 38 | Correct fluid level of windshield washer system. | ||
| AP82.35-P-8210GA | |||
| 39 | Adjust left and right headlamp cleaning nozzles. | ||
| 40 | Close the hood (1). | AR88.40-P-1000XG | |
| Calibrate | |||
| 41 | Calibrate the 360° camera with the vehicle diagnosis system. | Model 463 as of model year 2019 with code JS1 (360° camera) |
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| AD00.00-P-2000-04B |