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Home >> Mercedes Benz >> 2021 >> G550 >> Repair and Diagnosis >> Accessories & Equipment >> Mirrors >> Interior Equipment - 463 Chassis >> Testing & Repair >> Remove/Install Crossmember Under Instrument Panel - AR68.10-P-1120XG

Remove/Install Crossmember Under Instrument Panel - AR68.10-P-1120XG

Model 463 

As Of Model Year 2019 

G13659584Courtesy of MERCEDES-BENZ USA
Fig 1: Crossmember Under Instrument Panel Components Location - Model 463 As Of Model Year 2019
G13659585Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Open engine hood and raise to upright position.   AR88.40-P-1000XG
2 Remove the screws (1). IMPORTANT Screws (1) can only be accessed from engine compartment.  
    TORQUE SPECIFICATION Bolt, mounting support for steering column tube to firewall *BA46.10-P-1002-03T 
3 Remove instrument panel.   AR68.10-P-1000XG 
4 Remove HERMES control unit (N112/9).   AR82.95-P-0019XG
5 Remove head unit (A26/17).   AR82.85-P-1101XG
6 Remove Bluetooth® antenna (A2/91) from cockpit crossmember (2).   AR82.62-P-8982XG
7 Remove WiFi antenna (A2/83) from cockpit crossmember (2).   AR82.85-P-0004XG
8 Remove and/or expose air ducts of center and side air vents to extent that cockpit crossmember (2) can be removed at a later point in time.    
9 Unclip, release electrical wiring harnesses of cockpit crossmember (2) and expose to extent that cockpit crossmember (2) can be removed at a later point in time. NOTES
Do not crush, kink or subject electrical wiring harnesses to tension.
Otherwise, they will be damaged.
 
10 Remove screws (3) and remove mounting support (4). Only when replacing cockpit crossmember (2).
TORQUE SPECIFICATION Bolt, mounting support for steering column tube to cockpit crossmember
*BA46.10-P-1003-03T 
11 Remove screws (5, 6) for connection of air conditioner housing at cockpit crossmember (2). INSTALLATION IMPORTANT Loosely screw in screws (5, 6) and only tighten after tightening of screws (10).
TORQUE SPECIFICATION Bolt, air conditioner housing to firewall/cockpit crossmember
*BA83.30-P-1013-01C 
12 Remove screws (8) at brackets (7). INSTALLATION IMPORTANT Loosely screw in screws (8) and only tighten after tightening of screws (10).
TORQUE SPECIFICATION Bolt, holder to cockpit crossmember/body (tunnel front)
*BA68.10-P-1002-02H 
13 Remove screws (9) at lower cockpit crossmember (2) and remove brackets (7). Only when replacing cockpit crossmember (2).
INSTALLATION IMPORTANT Loosely screw in screws (9) and only tighten after tightening of screws (10).
TORQUE SPECIFICATION Bolt, holder to cockpit crossmember/body (tunnel front)
*BA68.10-P-1002-02H 
14 Remove screws (10) on left and right at top of cockpit crossmember (2). INSTALLATION IMPORTANT Loosely screw in screws (10) align cockpit crossmember (2) and tighten screws (10).
TORQUE SPECIFICATION Bolt, cockpit crossmember to A-pillar
*BA68.10-P-1001-02H 
15 Expose cockpit crossmember (2) and guides out. IMPORTANT Helper required.  
16 Install in reverse order.    
JACKET TUBE

Number Designation Model 463 as of model year 2019
BA46.10-P-1002-03T Bolt, mounting support for steering column tube to firewall Nm 25
JACKET TUBE

Number Designation Model 463 as of model year 2019
BA46.10-P-1003-03T Bolt, mounting support for steering column tube to cockpit crossmember M8 Nm 10
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation Model 463 as of model year 2019
BA68.10-P-1001-02H Bolt, cockpit crossmember to A-pillar M8 Nm 25
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation Model 463 as of model year 2019
BA68.10-P-1002-02H Bolt, holder to cockpit crossmember/body (tunnel front) M8 Nm 20
AIR CONDITIONING

Number Designation Model 463 up to model year 2019 Model 463 as of model year 2019
BA83.30-P-1013-01C Bolt, air conditioner housing to firewall/cockpit crossmember Nm 8 8