LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G550 >> Repair and Diagnosis >> Accessories & Equipment >> Communication Devices >> Electrical System, Equipment & Instruments - 463 Chassis (1 Of 2) >> Testing & Repair >> Supplemental Restraint System (SRS) Ignitor Harness Repair - AR54.18-P-0600A

Supplemental Restraint System (SRS) Ignitor Harness Repair - AR54.18-P-0600A

Model 117, 118, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 202, 203, 204, 205, 206, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 230, 231, 240, 242, 243, 245, 246, 247, 251, 253, 257, 292, 293, 414, 415, 447, 448, 461 ab 01.04.94, 463, 470, 471 

IMPORTANT Warning Risk of injury  during testing and repair work involving pyrotechnic components. Do not expose pyrotechnic components to temperatures above 100 ° C or 212 ° F. Disconnect the power supply when working on these components. AS91.00-Z-0008-01A
IMPORTANT Caution Risk of injury  from burns to skin and eyes, risk of poisoning  from inhaling vapors when using soft solder Wear protective gloves, protective clothing and protective goggles. Provide adequate ventilation. Secure power lines.
Avoid sources of fire in the work area.
AS00.19-Z-0002-01A
IMPORTANT Caution Risk of injury  from burning skin and eyes, risk of poisoning  from inhaling vapors Carry out work only in well-ventilated rooms. Wear protective goggles with side protection and protective gloves. AS00.19-Z-0001-01A
  Heat shrink tubing    
  Assessment of damage to wiring harnesses   AH00.19-P-1000-05A
  Notes on soldering   AH00.19-P-1000-10A
  Instructions for avoiding damage to electronic components through electrostatic discharge   AH54.00-P-0001-01A 
       
       
  Notes on replacing safety-relevant and special components   AH00.19-P-1000-08A
       
  Notes on soft soldering   AH00.19-P-1000-07A
  Advantages of repairing wiring harnesses   AH00.19-P-1000-03A
  Notes on plug connections   AH00.19-P-1000-06A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Information, assessment and legal requirements when working with, handling and storing pyrotechnical components   AH91.00-Z-0000-10A
  Regulations on the work, handling, and storage of pyrotechnic components    
       
  Notes on cable protection   AH00.19-P-1000-11A
REMOVING Removal     
1 Remove the components in the repair area.    
  Repair wiring harness     
2 Identify and mark the positive lead (pin 1 on the connection plug of the squib).    
3 Connect the marked positive wire to the brown wire of the repair wiring harness. Repair the wiring harness using end sleeves.   AR00.19-P-0100-09A
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun   WS54.00-P-0049B
    SPECIAL TOOL Wiring harness repair kit, base Fig 7
    SPECIAL TOOL Wiring harness repair set supplement for passenger cars Fig 2
    SPECIAL TOOL Wire stripper Fig 4
    SPECIAL TOOL Reflector Fig 5
    SPECIAL TOOL Adapter Fig 3
    SPECIAL TOOL Soldering bead trap Fig 1
4 Protect the repair area after the cable repair.   AR00.19-P-0100-08A
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun   WS54.00-P-0049B
INSPECT Check     
5 Check the wiring harness.   AR54.18-P-0600-01A 
    SPECIAL TOOL Electrical connection set Fig 6
    SPECIAL TOOL Socket housing, 126-pin Fig 8
INSTALLING Installation     
6 Install the removed components in the repair area.    
Fig 1: Identifying Soldering Bead Catcher (129 589 01 98 00)
G13658834Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Cable Set Repair Set Supplement Passenger Cars (220 589 04 99 00)
G13658835Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Adapter (220 589 01 99 42)
G13658836Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Wire stripper (220 589 01 99 40)
G13658837Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Reflector (220 589 01 99 41)
G13658838Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Electrical Connection Set (220 589 00 99 00)
G13658839Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Cable Set Repair Kit Basis (000 589 13 99 00)
G13658840Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Socket Box 126-Pin (129 589 00 21 00)
G13658841Courtesy of MERCEDES-BENZ USA