(Retrofit Sensors In Rear Bumper - AN54.65-P-0010-03A)
MODEL 463 up to production date 11/30/00
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1001-34A | HSS bimetal keyhole saw, dia. 32 mm (without mounting shaft and without drill bits) |
| WH58.30-Z-1002-34A | Keyhole saw holder dia. 32-152 mm |
| WH58.30-Z-1003-34A | Step drill bit dia. 16-30.5 mm |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
- Mark recess at rear right and rear left of bumper.
- Cut out recess at rear right and rear left of bumper.
- Mark installation openings for the sensors on the bumper corners.
- Drill installation openings and deburr edges.
- File a groove in bottom of installation opening (arrow A).
File groove according to size of catch on sensor cover.
- Mark installation openings for sensors on bumper on left and right.
- Drill installation openings and deburr edges.
Position drill bit at right angles.
- Remove cross rib (arrow B) in bumper.
Cross rib no longer required as of 1.6.98
- File a groove in bottom of installation opening (arrow C).
File groove according to size of catch on sensor cover.
- Paint rear bumper PTS sensor unit (A43).
Leave rear bumper PTS sensor unit (A43) in packaging (6) and only paint end face same color as the bumper.
- Fit decoupling ring (arrow) onto rear bumper PTS sensor unit (A43).
- Clip sensor cover (1) into mount (2) and insert into installation opening in bumper.
- Fit on compensating piece (3) and attach to bracket (4).
- Insert rear bumper PTS sensor unit (A43) into brackets in bumper.