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Remove/Install Stabilizer Bar On Rear Axle - AR32.35-P-2210LWO

Model 238 

Fig 1: Rear Stabilizer Bar Components Location - Model 238
G15377729DANGERREMOVINGSPECIAL TOOLSPECIAL TOOLINSPECTCLEANINSTALLINGTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVING Remove     
1 Lower front rear axle   AR35.10-P-0010LWO
2 Remove both torsion bar linkages (2) from stabilizer bar (1) SPECIAL TOOL Set of Torx wrench Fig 3
    SPECIAL TOOL Socket wrench Fig 2
3 Remove level sensors with brackets from rear axle carrier (3) and place to one side If installed. AR82.10-P-0005LW
4 Disassemble and remove stabilizer bar (1) from rear axle carrier (3)    
INSPECT Check     
5 Check elastomer bearing (4) for damage and wear If there are problems

Replace stabilizer bar (1).
 
CLEAN Clean     
6 Clean inside thread of stabilizer bar (1) using a tap M10 When reinstalling the stabilizer bar (1).  
INSTALLING Install     
7 Mount stabilizer bar (1) onto rear axle carrier (3) TORQUE SPECIFICATION Nut, torsion bar to rear axle carrier *BA32.20-P-1002-04S 
8 Mount level sensors with brackets onto rear axle carrier (3) If installed. AR82.10-P-0005LW
9 Mount both torsion bar linkages (2) onto stabilizer bar (1) IMPORTANT Replace bolts and secure with thread locking agent.  
    Thread locking agent, Loctite 243 (10 ml) *BR00.45-Z-1133-02A 
    TORQUE SPECIFICATION Bolt/nut, torsion bar linkage to torsion bar *BA32.20-P-1001-04S 
    SPECIAL TOOL Set of Torx wrench Fig 3
    SPECIAL TOOL Socket wrench Fig 2
10 Raise rear axle at front and mount   AR35.10-P-0010LWO
REAR AXLE TORSION BAR

Number Designation Model 238 except code 489 (AIRmatic) Model 238 With code 489 (AIRMATIC)
BA32.20-P-1001-04S Bolt/nut, torsion bar linkage to torsion bar Stage 1 Nm 63 63
Stage 2 ∠° - -
REAR AXLE TORSION BAR

Number Designation Model 238 except code 489 (AIRmatic) Model 238 With code 489 (AIRMATIC)
BA32.20-P-1002-04S Nut, torsion bar to rear axle carrier Stage 1 Nm 80 80
Stage 2 ∠° - -
Fig 2: Identifying Socket Wrench (205 589 00 09 00)
G12817675Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Torx Wrench (211 589 02 09 00)
G12817676Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1133-02A Thread locking agent, Loctite 243 (10 ml) A 613 989 09 71 09