Remove/Install Left Rear Muffler - AR49.10-P-4824MND

Engine 276.8 In Model 213, 238 

Shown On Model 213 

Fig 1: Left Rear Muffler Components Location - Engine 276.8 In Model 238 (Shown On Model 213)

Courtesy of MERCEDES-BENZ USA

Shown On Model 238 

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Notes on self-locking nuts and bolts		AH00.00-P-0001-01KOA
Notice	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
	Remove
1	Release and disconnect electrical connection (6) at valve (5)	Engine 276.853 in model 213
2	Support rear muffler (1)
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
	000 588 10 62 00 Support plate		WS26.00-P-3309B
3	Disconnect rear muffler (1) at connecting points (t)	If no clamps are installed.
4	Detach rear muffler (1) at clamp from rear muffler (2)	If there is a clamp installed.
5	Detach rear muffler (1) at clamp (22) from center exhaust system	Engine 276.8 in model 238
6	Remove rear muffler (1) from elastomer bearing (3)
7	Drain off and remove rear muffler (1)
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
	000 588 10 62 00 Support plate		WS26.00-P-3309B
8	Remove combustion and corrosion residue at separating points
9	Deburr cutting edges on the connecting points and clean	If there was no clamp present.
10	Check elastomer bearings (3) for damage	If the elastomer bearing (3) is damaged ↓ Replace elastomer bearing (3).
11	Check the holder of the rear muffler (1) for damage	In case of damage to the holder ↓ Replace holder.
12	Replace sealing ring of connecting point	Engine 276.8 in model 238
	Install
13	Position clamp on center exhaust systems	If there was no clamp installed.
14	Position rear muffler (1) and support
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
	000 588 10 62 00 Support plate		WS26.00-P-3309B
15	Detach elastomer bearing (3) on rear muffler (1)
16	Fasten rear muffler (1) at center exhaust system with new clamp (22)	Engine 276.8 in model 238 Clamp, front exhaust system to rear muffler	*BA49.10-P-1003-02I
17	Fasten rear muffler (1) at center exhaust system with new clamp	Engine 276.8 in model 213 Clamp, front exhaust system to rear muffler	*BA49.10-P-1003-02G
18	Mount rear muffler (1) with new clamp on rear muffler (2)	Engine 276.8 in model 213Clamp between rear muffler	*BA49.10-P-1004-02G
		Engine 276 in model 238Clamp between rear muffler	*BA49.10-P-1004-02I
19	Release and disconnect electrical connection (6) on valve (5)	Engine 276.853 in model 213
	Risk of accident  from vehicle starting off by itself when Engine running. Risk of injury  (bruises and burns) resulting from working on the Engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
20	Perform an Engine test run and check exhaust system for leaktightness