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Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (238 Chassis) >> Side Wall Body Repair >> Remove C-Pillar - Ar63.20-P-0500-01LWO

Remove C-Pillar - Ar63.20-P-0500-01LWO

Model 238 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Mark separating point on C-pillar (1) and cut (area A).

    NOTES Do not cut too deeply.

    Otherwise the components below can be damaged and weakened.

    IMPORTANTDimensions: 

    a1 = approx. 295 mm

    a2 = approx. 20 mm

    G15466640Courtesy of MERCEDES-BENZ USA
    G15466641Courtesy of MERCEDES-BENZ USA
  2. Expose spot welds on B-pillar (1) and cut out (areas B).

    IMPORTANT Joint spot welds on panels that are one behind the other must be cut out through two panel thicknesses.

  3. Expose spot welds on C-pillar (1) and drill with Ø 6, 5 mm bit (areas C1 and C2 ).

    IMPORTANT Drill out spot welds from inside (area C1 ).

    IMPORTANT Drill out spot welds from bottom (area C2 ).

    G15466642Courtesy of MERCEDES-BENZ USA
  4. Heat C-pillar (1) and body in crosshatched areas (areas D1 , D2 and E).

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    IMPORTANT Heat body from inside (area D1 ).

    IMPORTANT Heat body from bottom (area D2 ).

  5. Remove C-pillar (1) with foam part (2).
  6. Sand down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  7. Remove grinding dust and drill chips.
  8. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust (areas F).

    Otherwise adhesion problems may occur.

    IMPORTANT Observe pretreatment of bonding surfaces.

G15466643Courtesy of MERCEDES-BENZ USA