Separate Center Roof Paneling - Ar65.10-P-1000-02LWO
| Risk of injury. Skin or eye injuries may result. | Wear protective gloves, protective clothing when handling hot or glowing objects. and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX |
Model 238.3
except code 413 (Panoramic sliding sunroof/glass roof)
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
The following repair materials and special tools must be used:
- Zinc dust paint
Spacers
- Insert spacer blocks at undamaged side between center roof paneling (1) and side roof paneling and adjust to dimension.
When installing the center roof paneling (1) can be fitted with the adjusted spacer blocks.
- Mark positions on vehicle and write down dimensions of spacer blocks.
- Determine dimensions from outer edge of center roof paneling (1) to outer edge of side roof paneling.
- Mark positions of measuring points on vehicle and note dimensions.
- Expose spot welds on center roof paneling (1) and cut out (areas A).
- Cut bondings of center roof paneling (1) in cross-hatched areas with cutting wire (areas B).
- Heat center roof paneling (1) in cross-hatched areas (areas C).
Otherwise the structure of the adhesive areas below can change.
- Remove center roof paneling (1).
- Remove residual adhesive material from body (areas D).
- Coat damaged points with primer.
- Grinds mating surfaces down to bare metal in cross-hatched areas (areas E and F).
- Remove grinding dust and drill chips.
- Coat insides of spot weld flanges with zinc dust paint.
Do not coat bonding surfaces with zinc dust paint (areas F).
Otherwise adhesion problems may occur.