Remove/Install Top/Bottom Soft Top Bow Limit Switch - AR77.39-P-3700LWR
Model 205.4
Model 238.4
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury when performing check and repair work in area of roll bar | Keep body parts out of the area where the roll bars extend. Do not use the cover in the area of the roll bar as a storage place for objects. |
AS91.00-Z-0003-01LCA | |
| Remove | |||
| 1 | Move soft top to repair position R2 | AR77.30-P-1030LWR | |
| 2 | Switch off ignition and store transmitter key outside of transmission range (min. 2 m) | ||
| 3 | Cover rear left fender | ||
| 4 | Lift soft top bow (1) until upper soft top bow limit switch (S84/8) is accessible and secure against lowering in this position | ||
| 5 | Knock rivet (2) off of soft top frame (3) and remove rivet residues | ||
| 6 | Expose wiring harness (4) and cut in area of retaining clips (5) | Cut wiring harness (4) so that the repair point is not stressed mechanically when opening and closing the soft top. Otherwise the repair point can be damaged. |
|
| 7 | Remove upper soft top bow limit switch (S84/8) | ||
| Install | |||
| 8 | Shorten electrical lines of new upper soft top bow limit switch (S84/8) to corresponding length | If necessary. | |
| Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. | Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. | AS00.19-Z-0002-01A | |
| 9 | Solder electrical lines of upper soft top bow limit switch (S84/8) to wiring harness (4) and insulate | ||
| Topical note | Notes on soldering | AH00.19-P-1000-10A | |
| Notes on soft soldering | AH00.19-P-1000-07A | ||
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
| AR00.19-P-0100-09A | |||
| Fig 2 | |||
| Fig 6 | |||
| Fig 3 | |||
| Fig 5 | |||
| Fig 4 | |||
| Fig 7 | |||
| 10 | Protect repair point with fabric tape after repairing line | AR00.19-P-0100-08A | |
| 11 | Rivet upper soft top bow limit switch (S84/8) to soft top frame (3) | Helper required. |
|
| 12 | Remove retainers for repair position on soft top mechanism | ||
| 13 | Remove cover from rear left fender | ||
| 14 | Switch on ignition and completely close soft top |