LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 238 Chassis >> Testing & Repair >> Remove/Install Roof Lining In Soft Top - AR77.30-P-1013LWR

Remove/Install Roof Lining In Soft Top - AR77.30-P-1013LWR

Model 205.4, 238.4 

G15378893Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle 

G15378894Courtesy of MERCEDES-BENZ USA
G15378895Courtesy of MERCEDES-BENZ USA
G15378896Courtesy of MERCEDES-BENZ USA

Shown on model 205.4 up to manufacturing date 01.05.2020 

Shown on model 205.4 as of manufacturing date 01.05.2020 

G15378897Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  General information on riveting   AH60.00-P-0003-01N
REMOVINGINSTALLING Remove/install     
1 Move soft top to repair position R3.   AR77.30-P-1030LWR 
2 Remove paneling from soft top at front.   AR77.31-P-1010LWR 
3 Remove dome lamp. Model 238.4  
4 Unhook roof lining (1) at front from hooks (arrows).    
5 Knock off rivets (8) on left and remove left tensioning cables of the roof lining (1) from soft top frame. INSTALLATION IMPORTANT : Commercially available devices/tools 
riveter
INSTALLATION IMPORTANT : Observe size of rivets (8).
AR77.33-P-2502-01LWR 
6 Remove expansion rivets (9) on front retaining strip (10) and detach front retaining strip (10) from front soft top bow (11). SPECIAL TOOL Dismantling tool Fig 1
7 Remove expansion rivets (9) on center retaining strip (12) and detach center retaining strip (12) from center soft top bow (13). IMPORTANT If required, slightly close soft top manually.
SPECIAL TOOL Dismantling tool
Fig 1
8 Remove expansion rivets (9) on rear retaining strip (14) and detach rear retaining strip (14) from rear soft top bow (15). SPECIAL TOOL Dismantling tool Fig 1
9 Move soft top manually to repair position R5. INSTALLATION IMPORTANT : Move soft top to repair position R3. AR77.30-P-1030LWR 
10 Knock off rivet (21) on left and remove rest of rivet. INSTALLATION IMPORTANT : Commercially available devices/tools 
riveter
 
11.1 Remove expansion rivet (16) from rear roof lining (1). Model 205.4 up to 5/1/20, 238.4 up to 5/1/20
SPECIAL TOOL Dismantling tool
Fig 1
11.2 Remove expansion rivet (22) from soft top frame. Model 205.4 as of 5/1/20, 238.4 as of 5/1/20
SPECIAL TOOL Dismantling tool
Fig 1
12 Pull off piping (17) from soft top bow (18). INSTALLATION IMPORTANT : Align piping (17) in center.  
13 Pull off piping (19) from rear window (20). INSTALLATION IMPORTANT : Align piping (19) in center.  
14 Move soft top to repair position R3. INSTALLATION IMPORTANT : Move soft top to repair position R5. AR77.30-P-1030LWR 
15 Place roof lining (1) on right side of vehicle and fix in place. INSTALLATION IMPORTANT : Position new roof lining (1) on left side of vehicle.  
16 Install in the reverse order. IMPORTANT Removal described on left side of vehicle so that an assembled side of vehicle can be used as a reference point during installation.  
Fig 1: Identifying Dismantling Tool (000 589 95 63 00)
G13659648Courtesy of MERCEDES-BENZ USA