Replace Rear Inner Wheel Well Complete - Ar63.10-P-0670LWO
Model 238
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LW | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with spark protection blankets. | ||
| 3 | Remove inner side wall with multipiece outer rear wheel well. | Model 238.4 | AR63.10-P-6050LWA |
| Model 238.3 | AR63.10-P-6050LWO | ||
| 4 | Remove inner rear wheel well (1), front end plate (2) and rear end plate (3). | Round wire brush Spot weld milling machine Wet/dry vacuum cleaner Aluminum workplace Aluminum tools |
AR63.10-P-0670-01LW |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Fig 3 | |||
| 5 | Prepare inner rear wheel well (1), front end plate (2) and rear end plate (3). | Round wire brush Aluminum workplace Aluminum tools |
AR63.10-P-0670-03LW |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| 6 | Install inner rear wheel well (1), front end plate (2) and rear end plate (3). | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Aluminum tools Aluminum workplace |
AR63.10-P-0670-04LW |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5 x 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| Fig 2 | |||
| Fig 4 | |||
| 7 | Clean weld joints and sheet metal flanges. | Round wire brush |
|
| 8 | Install inner side wall with multipiece outer rear wheel well. | Model 238.4 | AR63.10-P-6050LWA |
| Model 238.3 | AR63.10-P-6050LWO | ||
| 9 | Remove spark protection blankets. | ||
| 10 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5 x 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |