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Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Side Wall (238 Chassis) >> Side Wall Body Repair >> Prepare Complete Rear Fender For Installation - Ar63.50-P-1401-02LWA

Prepare Complete Rear Fender For Installation - Ar63.50-P-1401-02LWA

Model 238.4 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

The superordinate service document as well as the safety information in the service document must be observed.

  1. Mark separating point on rear fender (1) and cut (area A).

    IMPORTANT Take over separating point from vehicle.

    G15467479Courtesy of MERCEDES-BENZ USA
    G15467480Courtesy of MERCEDES-BENZ USA
  2. Grind mating surfaces on rear fender (1) down to bare metal in cross-hatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  3. Remove grinding dust.
  4. Apply zinc dust paint to insides of spot weld flanges onto connecting flanges that are no longer accessible after installing side roof paneling.

    NOTES Do not coat bonding surfaces with zinc dust paint (area B).

    Otherwise adhesion problems can occur.

    IMPORTANT Observe pretreatment of bonding surfaces.

  5. Grind mating surfaces on rear fender (1) down to bare metal in cross-hatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  6. Remove grinding dust.
  7. Apply zinc dust paint to insides of spot weld flanges onto connecting flanges that are no longer accessible after installing side roof paneling.
    G15467481Courtesy of MERCEDES-BENZ USA
  8. Grind mating surfaces on rear fender (1) down to bare metal in cross-hatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  9. Remove grinding dust.
  10. Apply zinc dust paint to insides of spot weld flanges onto connecting flanges that are no longer accessible after installing side roof paneling.
G15467482Courtesy of MERCEDES-BENZ USA