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Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Side Wall (238 Chassis) >> Side Wall Body Repair >> Partially Install Side Wall Reinforcement - Ar63.20-P-0861-04LWO

Partially Install Side Wall Reinforcement - Ar63.20-P-0861-04LWO

DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A

Model 238 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install, fit and fix in place side wall reinforcement (4).
  2. Side wall reinforcement (4) SHIELDED GAS SEAM WELD (area A).

    IMPORTANT Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.

  3. Grind inert gas weld down flat on side wall reinforcement (4) (area A).

    IMPORTANT Grind down flat only on beaded areas and contact areas of rear fender.

G15466654Courtesy of MERCEDES-BENZ USA