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Home >> Mercedes Benz >> 2021 >> E450 Base, 2D Convertible >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission - 238 Chassis (2 Of 3) >> Testing & Repair >> Remove/Install Automatic Transmission Oil Pan - AR27.10-P-7030OLC

Remove/Install Automatic Transmission Oil Pan - AR27.10-P-7030OLC

Transmission 725.0/1 in model 213, 238 

Shown on transmission 725.0 (except 725.007/017/047) 

G15377448Courtesy of MERCEDES-BENZ USA

Shown on transmission 725.0 (except 725.007/017/047) 

G15377449Courtesy of MERCEDES-BENZ USA

Shown on transmission 725.007 

G15377450Courtesy of MERCEDES-BENZ USA

Shown on transmission 725.007 

G15377451Courtesy of MERCEDES-BENZ USA

Shown on transmission 725.0 (except 725.09) 

G15377452Courtesy of MERCEDES-BENZ USA

Shown on transmission 725.09 

G15377453Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on automatic transmission   AH27.19-P-0001-01NKB
REMOVING Remove     
1 Remove center and rear lower engine compartment lining.   AR61.20-P-1105LWE
2 Thoroughly clean oil pan (34) and surrounding area. Assembly cleaner *BR00.45-Z-1028-04A 
3 Remove screw plug (30). IMPORTANT Position oil receptacle under oil pan (34).
IMPORTANTCommercially available devices/tools 
Oil receptacle
IMPORTANT Open screw plug (30) using SPECIAL TOOL socket wrench.
SPECIAL TOOL Socket wrench
Fig 1
4.1 Set overflow pipe (31) to "draining large oil filling capacities" position (Pos. 4) using socket wrench, and drain transmission oil. Transmission 725.0 (except 725.007/017/047) 725.1 in model 213, 238
SPECIAL TOOL Socket wrench
Fig 3
4.2 Rotate overflow pipe (31) using Allen wrench, size 10, in direction of arrow up to end stop, remove from base and drain transmission oil. Transmission 725.007/017/047 in model 213
IMPORTANTCommercially available devices/tools 
Allen wrench, size 10.
 
5 Remove heat shield from oil pan (34).   AR27.40-P-0700-01LF 
6 Remove holders that are installed on oil pan (34). If holders present.
IMPORTANT The number of holders can vary depending on the equipment variant.
 
7 Remove nuts (37) of engine mount (36) from crossmember (38) and lift transmission (35). Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive)  
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
8 Unscrew screws (1 to 10). SPECIAL TOOL Socket wrench bit Fig 2
9 Lower transmission (35) until engine mount (36) makes contact with crossmember (38). Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive)  
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
10 Remove oil pan (34) from transmission(35).    
11 Take overflow pipe (31) and swirl pipe for ultrasound measurement (29) out of oil pan (34).    
12 Remove seal (33). Only when reusing the oil pan (34).  
CLEAN Clean     
13 Clean sealing surfaces of oil pan (34) and magnets. Only when reusing the oil pan(34).
NOTES
Sealing surfaces must be absolutely free of oil and grease.
Otherwise leaks may occur.
IMPORTANT Let assembly cleaner flash off completely.
Assembly cleaner
*BR00.45-Z-1028-04A 
14 Clean sealing surface at transmission (35). NOTES
Sealing surfaces must be absolutely free of oil and grease.
Otherwise leaks may occur.
IMPORTANT Let assembly cleaner flash off completely.
Assembly cleaner
*BR00.45-Z-1028-04A 
INSTALLING Install     
15 Attach seal (33). NOTES
Do not apply any sealant or sealing compound to oil pan (34) and transmission (35).
Otherwise leaks may occur.
IMPORTANT Replace seal (33).
 
16.1 Replace overflow pipe (31) and swirl pipe for ultrasound measurement (29) of oil pan (34). When installing new oil pan (34).
IMPORTANT Transmission 725.0 (except 725.007/017/047), 725.1 in model 213, 238 Press overflow pipe (31) and swirl pipe for ultrasound measurement (29) firmly onto base of oil pan (34).
IMPORTANT Transmission 725.007/017/047 in model 213
Press overflow pipe (31) firmly onto base of oil pan (34) and turn clockwise to end stop.
 
16.2 Check overflow pipe (31) and swirl pipe for ultrasound measurement (29) for firm seating on base and for signs of damage. If oil pan (34) is to be reused.
If problems occur,

replace overflow pipe (31) and swirl pipe for ultrasound measurement (29).
IMPORTANT Transmission 725.0 (except 725.007/017/047), 725.1 in model 213, 238 Press overflow pipe (31) and swirl pipe for ultrasound measurement (29) firmly onto base of oil pan (34).
IMPORTANT Transmission 725.007/017/047 in model 213
Press overflow pipe (31) firmly onto base of oil pan (34) and turn clockwise to end stop.
 
17 Attach oil pan (34) to transmission (35) and position screws (1 to 8).
Notes on oil pan versions
Transmission 725.0 in model 213, 238
NOTES
Transmission 725.0 (except 725.007/017/047) 725.1 in model 213, 238
An old variant of the oil pan (34) must not be installed.
Otherwise, the ultrasound measurement method cannot be used.
IMPORTANT Replace screws (1 to 8).
IMPORTANT Replace oil pan (34) when replacing oil filter (32).
Oil filters (32) cannot be obtained individually.
AH27.10-P-0002-01EWN
18 Lift up transmission (35). Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive)  
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
19 Partially screw-in screws (9, 10). IMPORTANT Replace bolts (9, 10).  
20 Tighten screws (1 to 10). IMPORTANT Tighten screws (1 to 10) of oil pan (34) in numerical sequence.
IMPORTANT Screw/bolt, oil pan to transmission
*BA27.10-P-1010-04H 
    SPECIAL TOOL Socket wrench bit Fig 2
21 Lower transmission (35). Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive)  
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
22 Attach nuts (37) of engine mount (36) to crossmember (38). Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive)  
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
    TORQUE SPECIFICATION Transmission 725.0 in model 213 with engine 177 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Transmission 725.0 in model 213 with engine
256 with code M005 (Vehicles with 4MATIC/all- wheel drive)
Transmission 725.0 in model 213 with engine
264, 274, 276 with code M005 (Vehicles with 4MATIC/all- wheel drive)
Transmission 725.0 in model 213 with engine
642, 654, 656 with code M005 (Vehicles with 4MATIC/all- wheel drive)
Transmission 725.1 in model 213 with engine
254 with code M005 (Vehicles with 4MATIC/all- wheel drive)
Transmission 725.1 in model 213 with engine
256 with code M005 (Vehicles with 4MATIC/all- wheel drive)
Transmission 725.1 in model 213 with engine
654 with code M005 (Vehicles with 4MATIC/all- wheel drive) Rear engine mount to engine support
*BA22.10-P-1004-03N 
    TORQUE SPECIFICATION Transmission 725.0/1 in model 238 with code M005 (Vehicles with 4MATIC/all-wheel drive) Rear engine mount to engine support *BA22.10-P-1004-03O 
23 Attach holders to oil pan (34). If holders were present.
IMPORTANT The number of holders can vary depending on the equipment variant.
TORQUE SPECIFICATION M6X1
*BA00.10-P-1002-04A 
24 Attach heat shield to oil pan (34).   AR27.40-P-0700-01LF 
    TORQUE SPECIFICATION Screw/bolt, heat shield to oil pan *BA27.10-P-1009-04H 
25 Fill transmission(35) with oil. Transmission 725.0 (except 725.007/017/037/047), 725.1 in model 213, 238 AR27.00-P-0270EWN 
    Transmission 725.007/017/037/047 in model 213
NOTES
Always follow the work procedure and observe the Specifications for Operating Fluids.
Otherwise the transmission (35) will be damaged.
AR27.00-P-0270EWH 
26 Install center and rear lower engine compartment lining.   AR61.20-P-1105LWE
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6X1 Nm 9 13
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 213 with engine 177 Model 213 with engine 254, 256, 264, 274, 276, 642, 654, 656
BA22.10-P-1004-03N Rear engine mount to engine support M6 Nm 18 18
M8 Nm 30 30
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 238 with code M005 (Vehicles with 4MATIC/all-wheel drive)
BA22.10-P-1004-03O Rear engine mount to engine support Nm 30
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0/1
BA27.10-P-1009-04H Screw/bolt, heat shield to oil pan Nm 9
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0/1
BA27.10-P-1010-04H Screw/bolt, oil pan to transmission housing Stage 1 Nm 4
Stage 2 ∠° 90
Fig 1: Identifying Socket Wrench (724 589 01 09 00)
G11971894Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Socket Wrench Bit (725 586 00 09 00)
G14546774Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Socket Wrench (725 589 00 09 00)
G11971897Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01