Remove/Install Charge Air Cooler - AR09.41-P-6817MND
Engine 276.8 In Model 213, 238
| Risk of injury
to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on coolant | AH20.00-P-2080-01KOA | |
| Remove/install | |||
| 1 | Drain coolant from Low Temperature circuit | AR09.41-P-6834MND | |
| 2 | Remove left charge air pipe | AR09.41-P-1327MND | |
| 3 | Remove right charge air pipe | AR09.41-P-1326MND | |
| 4 | Loosen clamp (5) | ||
| 5 | Remove coolant hoses on coolant connections (2) | AR20.20-P-7441-01RQ | |
| 6 | Remove vent line (4) on charge air cooler (3) | ||
| 7 | Release and disconnect electrical connection at charge air temperature sensor (10) | ||
| 8 | Release and disconnect electrical connection at pressure sensor upstream of throttle valve (11) | ||
| 9 | Unclip retaining clamp (1), pull charge air cooler (3) to the front and to the left side of vehicle and remove upwards | ||
| 10 | Close off openings of the charge air cooler (3) | When reusing the charge air cooler (3). | |
| 001 589 02 91 00 Set of protective covers | WS01.00-Z-0112KOP | ||
| 001 589 01 91 00 Set of protective covers | WS01.00-P-0111B | ||
| 11 | Unfasten clamp (8) and remove boot (9) | When replacing the charge air cooler(3). A damaged boot (9) ↓ Replace boot(9). |
|
| 12 | Modify a charge air temperature sensor (10) | When replacing the charge air cooler(3). | |
| 13 | Modify a pressure sensor upstream of throttle valve (11) | When replacing the charge air cooler(3). | |
| Risk of accident from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Perform an Engine test run and check Engine for proper operation and leaktightness | ||
| 15 | Install in the reverse order |