LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> E450 Base, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End (238 Chassis) >> Rear Wall And Rear End Body Repair >> Remove Spare Tire Well - Ar64.20-P-1245-01LWR

Remove Spare Tire Well - Ar64.20-P-1245-01LWR

Model 205.4, 238.4 

IMPORTANT The higher-level service document as well as the safety information in the service document must be observed.

G13023473Courtesy of MERCEDES-BENZ USA

Shown on model 205.4 

  1. Mark separating point on front spare wheel well (1) and cut (area A).
  2. Remove front spare wheel well (1).
    G13023474Courtesy of MERCEDES-BENZ USA

    Shown on model 205.4 

  3. Expose spot welds on rear spare wheel well (2) and cut out (area B).
    G15021142Courtesy of MERCEDES-BENZ USA

    Shown on model 205.4 

  4. Expose spot welds on section of front spare wheel well (1) and cut out (area C).
  5. Expose self-piercing riveting on the section of the front spare wheel well (1) and drill through with a diameter of 6 mm (area D).
    G13023476Courtesy of MERCEDES-BENZ USA

    Shown on model 205.4 

  6. Heat section of front spare wheel well (1) in crosshatched area.

    IMPORTANT Cross-hatched area is bonded.

  7. Remove section of front spare wheel well (1).
    G13023477Courtesy of MERCEDES-BENZ USA

    Shown on model 205.4 

  8. Grind mating surface down to bare metal in crosshatched area.
  9. Remove grinding dust and drill chips.

    IMPORTANT Observe preliminary treatment of bonding surface.

    G13023478Courtesy of MERCEDES-BENZ USA

    Shown on model 205.4 

  10. Grind mating surface down to bare metal in cross-hatched area on both sides.
  11. Remove grinding dust and drill chips.
  12. Apply zinc dust paint to inside of spot weld flanges.