Install Rear Wall Paneling - Ar64.10-P-1100-04LWO
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on riveting | AH60.00-P-0003-01N |
Model 238.3
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1043-13A | Countersunk-head blind rivet Z1 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
The following repair materials must be used:
- Apply 2-component adhesive
- Rivets Ø 6.4x12
- Countersunk-head blind rivets Ø 6.4x14.0
- Install fit and fix in place upper rear-end center section (1) and rear wall paneling (2).
- Drill rivet holes in upper rear-end center section (1) and rear wall paneling (2) with drill bit Ø 6.7 mm (areas A and B).
- Countersink rivet holes (areas B).
- Remove upper rear-end center section (1) and rear wall paneling (2).
- Deburr rivet holes in upper rear-end center section (1) rear wall paneling (2) and body on both sides.
- Apply 2-component adhesive to body in cross-hatched areas.
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.
- Apply 2-component adhesive on upper rear-end center section (1) in cross-hatched area.
- Install and fix in place upper rear-end center section (1) and rear wall paneling (2).
- Rivet rear wall paneling (2) with countersunk-head blind rivets Ø 6.4x14.0 (areas C and E).
- Rivet rear wall paneling (2) with rivets Ø 6.4x12 (areas D).
- Upper rear-end center section (1) and rear wall paneling (2)
(areas F).