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Home >> Mercedes Benz >> 2021 >> E450 Base, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall (238 Chassis) >> Front End And Fire Wall Body Repair >> Remove Windshield CROSSMEMBER - Ar62.25-P-1120-01LWO

Remove Windshield CROSSMEMBER - Ar62.25-P-1120-01LWO

Model 238 

IMPORTANT The following operation steps 1 and 2 are shown on the left side of the vehicle and must be performed in the same way on the right side of the vehicle.

  1. Expose spot welds on crossmember (1) and mounting console (2) and drill with Ø 6, 5 mm bit (areas A and C).
  2. Expose inert gas welds on mounting console (2) and cut (area B).
    G14543644Courtesy of MERCEDES-BENZ USA
    G14543645Courtesy of MERCEDES-BENZ USA
  3. Expose spot welds on crossmember (1) and mounting console (2) and cut out (areas D and E).

    IMPORTANT Joint spot welds on panels that are one behind the other must be cut out through two panel thicknesses.

    G14543646Courtesy of MERCEDES-BENZ USA
  4. Heat crossmember (1) in cross-hatched area.

    IMPORTANT Cross-hatched area is bonded.

  5. Remove crossmember (1) and mounting consoles (2).
    G14543647Courtesy of MERCEDES-BENZ USA

    IMPORTANT The following operation steps 6 and 7 are shown on the left side of the vehicle and must be performed in the same way on the right side of the vehicle.

  6. Sand down mating surfaces to bare metal in cross-hatched areas.
  7. Remove grinding dust and drill chips.