Replace Rear Fender Complete - Ar63.50-P-1401LWV
Model 213.1
MODIFICATION NOTES
| 21.08.2020 | Work procedure revised. | The whole document | AR63.50-P-1401-02LWV |
| 21.08.2020 | Information on commercially available deburring tool added. | Step 4 |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| General information on body repair | AH60.00-N-0001-01A . | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | ||
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01LWE . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Cut off rear fender (1). | AR63.50-P-1401-01LWV | |
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B . | ||
Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
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| Primer stick | *BR00.45-Z-1012-07A . | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 4 | Prepare rear fender (1). | AR63.50-P-1401-02LWV | |
Round wire brush Body power jigsaw Deburrer |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. |
AS00.00-Z-0007-01A . | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | ||
| General information on riveting | AH60.00-P-0003-01N . | ||
| 5 | Install rear fender (1). | AR63.50-P-1401-03LWV | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K . | ||
| Gap dimensions on hoods, doors and lids | AR60.00-P-0700-01LWE . | ||
Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
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| Rear door to side section, bottom | *BE60.00-P-1009-01GA . | ||
| Trunk lid to fender at rear, top | *BE60.00-P-1011-01GA . | ||
| Rear sidewall to taillamp | *BE60.00-P-1014-01GA . | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A . | ||
| Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1043-13A . | ||
If a basic body filler is used as an alternative for restoring the surfaces with body solder: |
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| ↓ | |||
| Apply basic body filler. | AR60.00-P-0031-01LWG . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Basic body filler | *BR00.45-Z-1057-07A . | ||
| 6 | Clean weld joints and sheet metal flange. | Round wire brush |
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| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | Wet/dry vacuum cleaner |
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| 9 | Treat repair areas with primer filler. Notes on paintwork repairs |
AH98.00-P-9408-02A . | |
| 10 | Seal seam after repair. | AR97.10-P-4000LWE . | |
| 11 | Paint repair areas and adjacent surfaces. Notes on paintwork repairs |
AH98.00-P-9408-02A . | |
| 12 | Supplement cavity preservation. | AR97.20-P-1500LWE . | |
| 13 | Install all detachable parts in area of repair point. |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01GA | Rear door to side section, bottom | Dimension "I" | mm | 3, 3 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE . | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01GA | Trunk lid to fender at rear, top | Dimension "K" | mm | 3, 3 (±0, 8) |
| For picture, see | AR60.00-P-0700-01LWE . | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01GA | Rear sidewall to taillamp | Dimension "N" | mm | 1 (±0, 7) |
| For picture, see | AR60.00-P-0700-01LWE . | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1035-13A | Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1043-13A | Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |