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Remove/Install Valves - AR05.30-P-3511MSA

Engine 256.9 in model 213, 238, 257, 290 

MODIFICATION NOTES

07.08.2019 Information document AH05.30-P-1000-02SZ, added. Operation step 4.

Example illustration 

G14548141Courtesy of MERCEDES-BENZ USA

Example illustration 

G14548142Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove the valve stem seals (5).   AR05.30-P-3510MSA 
2 Close the compressed air valve on the assembly device (01) and let compressed air out of the assembly device (01). IMPORTANT Follow operating instructions of manufacturer of SPECIAL TOOL assembly device (01).
SPECIAL TOOL Assembly tool
Fig 1
3 Remove the cylinder head (1) from the assembly device (01). IMPORTANT Follow operating instructions of manufacturer of SPECIAL TOOL assembly device (01). SPECIAL TOOL Assembly tool Fig 1
4 Remove the valves (6). General information on checking valves, valve seats and valve guides   AH05.30-P-1000-02SZ 
INSPECT Check     
5 Check valve stems for formation of burrs and pitting. If ridging is available, ↔
Deburr valve stems. If pitting is present, ↔ Install new valves (6).
 
6 Check the valve seats for pitting and cracks. If pitting or cracks are present, ↔ Replace cylinder head (1). AR01.30-P-5800MSA
7 Install in the reverse order.    
Fig 1: Identifying Assembly Tool (271 589 00 59 00)
G07320740Courtesy of MERCEDES-BENZ USA