Remove/Install Charge Air Line From Check Valve To Throttle Valve Actuator - AR09.41-P-8951MSA
Engine 256.9 in model 213, 238, 257 with code M016 (Uprated engine)
Engine 256.9 in model 290
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Topical note | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove | |||
| 1 | Drain off coolant. | AR20.00-P-1142MSA | |
| 2 | Remove charge-air distributor. | AR09.41-P-8683MSA | |
| 3 | Remove vacuum line of brake booster. | ||
| 4 | Remove coolant hose at partition and seal openings with protective covers. | AR20.20-P-7441-01RQ | |
| Fig 1 | |||
| 5 | Release screw clamps (2, 3). | ||
| 6 | Remove pressure and temperature sensor upstream of throttle valve (B28/26). | AR09.41-P-2011MSA | |
| 7 | Remove rear engine mount from engine carrier. | AR22.10-P-1160MSA | |
| 8 | Lift transmission and support from below with suitable tool. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 9 | Remove mounting plate and major assembly mount from working area. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 10 | Lower vehicle. | ||
| 11 | Remove charge air hose to additional compressor from charge air line (5). | ||
| 12 | Remove charge air line (5) from boot (6). | ||
| 13 | Remove charge air line (5). | ||
| 14 | Detach boot (6) from check valve (7) and remove. | ||
| Install | |||
| 15 | Slide boot (6) onto check valve (7) up to end stop. | ||
| Lubricant, rubber assembly 1 l | *BR00.45-Z-1010-06A | ||
| 16 | Align marking (arrow A) of new boot (6) with marking (arrow B) of check valve (7). | ||
| 17 | Tighten screw clamp (3). | *BA09.41-P-1009-01MRT | |
| 18 | Install charge air line (5). | Lubricant, rubber assembly 1 l | *BR00.45-Z-1010-06A |
| 19 | Tighten screw clamp (2). | *BA09.41-P-1009-01MRT | |
| 20 | Attach charge air hose to additional compressor at charge air line (5). | *BA09.41-P-1017-01MRT | |
| 21 | Raise vehicle. | ||
| 22 | Lift transmission and remove suitable tool. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 23 | Remove mounting plate and major assembly mount from working area. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 24 | Install rear engine mount on engine carrier. | AR22.10-P-1160MSA | |
| 25 | Install pressure and temperature sensor upstream of throttle valve (B28/26). | AR09.41-P-2011MSA | |
| 26 | Install coolant hose at partition. | AR20.20-P-7441-01RQ | |
| 27 | Install vacuum line of brake booster. | ||
| 28 | Install charge-air distributor. | AR09.41-P-8683MSA | |
| 29 | Fill in coolant. | AR20.00-P-1142MSA |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 256.9 | |
|---|---|---|---|
| BA09.41-P-1009-01MRT | Screw clamp, boot between charge air lines | Nm | 4 |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 256.9 | |
|---|---|---|---|
| BA09.41-P-1017-01MRT | Clamp, charge air hose between charge air lines | Nm | 4 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 l | A 000 989 03 67 |