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Home >> Mercedes Benz >> 2021 >> CLS450 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 257 Chassis >> Testing & Repair >> Remove/Install Check Valve On Charge Air Line - AR09.41-P-8970MSA

Remove/Install Check Valve On Charge Air Line - AR09.41-P-8970MSA

Engine 256.9 in model 213, 238, 257 with code M016 (Uprated engine) 

Engine 256.9 in model 290 

MODIFICATION NOTES

24.06.2019 Remove engine air intake duct. Operation step 1.  
04.09.2019 Screw, check valve to chain case cover   BA09.41-P-1011-01MRT
G14548250Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine air intake duct downstream of air filter.   AR09.10-P-8130MSA 
2 Remove charge air line from the check valve (4) to the additional compressor.   AR09.41-P-8952MSA 
3 Release and disconnect electrical connector (2) at pressure and temperature sensor downstream of exhaust gas turbocharger (28/17).    
4 Remove bleed line (3) from check valve (4).    
5 Release screw clamp (5). TORQUE SPECIFICATION Screw clamp, boot to exhaust gas turbocharger *BA09.41-P-1010-01MRT 
6 Remove screw (1). TORQUE SPECIFICATION Screw, check valve to chain case cover *BA09.41-P-1011-01MRT 
7 Detach check valve (4) with boot from the exhaust gas turbocharger and remove upward.    
8 Remove boot from check valve (4). INSTALLATION IMPORTANT Replace boot.
Slide on boot up to end stop.
Align marking on boot with arrow on exhaust gas turbocharger.
 
    Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
    TORQUE SPECIFICATION Screw clamp, boot to exhaust gas turbocharger *BA09.41-P-1010-01MRT 
9 Remove screw (6) and remove pressure and temperature sensor downstream of the exhaust gas turbocharger (B28/17). When replacing check valve (4).  
    TORQUE SPECIFICATION Screw, charge air pressure transducer *BA09.41-P-1008-01MRT 
10 Install in the reverse order.    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256.9
BA09.41-P-1008-01MRT Screw, charge air pressure transducer Nm 6
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256.9
BA09.41-P-1010-01MRT Screw clamp, boot to exhaust gas turbocharger Nm 6
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256.9
BA09.41-P-1011-01MRT Screw, check valve to chain case cover Nm 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67