Remove/Install Exhaust Manifold - AR14.10-P-3006MFG

Engine 139 in model 118, 177, 247 

Fig 1: Exhaust Manifold Components Location - Engine 139 In Model 118

Courtesy of MERCEDES-BENZ USA

	Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.	Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone.	AS49.00-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Notes on self-locking nuts and bolts		AH00.00-P-0001-01KOA
Notice	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
	Remove/install
1	Remove exhaust gas turbocharger.		AR09.40-P-6020MFG
2	Remove lock washers (9).	: Install new lock washers (9).
3	Remove nuts (1 to 8) contrary to the tightening procedure.	: Install new nuts (1 to 8).	AR14.10-P-0000-02MFG
		Nut, exhaust manifold to cylinder head	*BA14.10-P-1001-01R
4	Remove exhaust manifold (10) from the cylinder head.
5	Remove seal (11).	: Replace seal (11).
6	Remove corrosion and oxidation residues.	Do not use any sharp-edged or pointed objects for cleaning sealing surface at cylinder head. The sealing surfaces can be damaged otherwise.
7	Check stud bolts in the cylinder head for damage and loose seating.	If there are problems, ↓ replace corresponding stud bolts and glue in. Loctite 272 sealing adhesive	*BR00.45-Z-1102-02A
		Stud bolt for exhaust manifold	*BA01.30-P-1004-01DA
8	Install in the reverse order.

CYLINDER HEAD

Number	Designation			Engine 139
BA01.30-P-1004-01DA	Stud bolt for exhaust manifold	M8	Nm	15

EXHAUST MANIFOLD

Number	Designation		Engine 139
BA14.10-P-1001-01R	Nut, exhaust manifold to cylinder head	Nm	14

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1102-02A	Loctite 272 sealing adhesive	Henkel AG & Co. KGaA http://www.loctite.de