(Remove/Install Components For Exhaust System - AR49.10-P-7100LWB)
Engine 651 in model 205
MODIFICATION NOTES
| 27.06.2016 | Clamp exhaust system rear to exhaust system front | Motor 651 in Model 205 | BA49.10-P-1011-02A |
Shown on exhaust system with CAT-DPF-unit
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove/install | |||
| 1 | Remove rear and center engine compartment paneling | AR61.20-P-1105LW | |
| 2.1 | Remove catalytic converter diesel particulate filter unit (1) | Engine 651 in model 205 with catalytic converter DPF unit | AR49.10-P-5501LWB |
| 2.2 | Remove catalytic converter | Engine 651 in model 205With catalytic converter | AR49.10-P-5500OLE |
| 2.3 | Remove diesel particulate filter | Engine 651 in model 205 with code 474 (Diesel particulate filter) |
AR14.40-P-1000OLE |
| 3 | Remove SCR catalytic converter (2) | Engine 651 in model 205 with code U77 (Diesel Emission control BLUETEC (SCR)) The exhaust system can begin to leak at the decoupling element (3) as a result. |
AR14.40-P-2006LWB |
| 4 | Loosen and remove rear muffler (4) at connecting points | ||
| *BA49.10-P-1012-02A | |||
| *BA49.10-P-1011-02A | |||
| *BA49.10-P-1010-02A | |||
| *BR00.45-Z-1002-06A | |||
| Clean | |||
| 5 | Remove combustion and corrosion residue at separating points | ||
| 6 | Check the rubber suspensions | In case of damage or wear: ↓ Replace the rubber suspensions. |
|
| 7 | Install in the reverse order | ||
| Check | |||
| 8 | Check installation position and unobstructed movement of all components of the exhaust system | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 9 | Perform an engine test run and check exhaust system for leaktightness |
EXHAUST SYSTEM
| Number | Designation | Engine 651 in model 205 | |
|---|---|---|---|
| BA49.10-P-1010-02A | Bolt, bracket for front exhaust system to rear axle carrier | Nm | 27 |
EXHAUST SYSTEM
| Number | Designation | Engine 651 in model 205 | |
|---|---|---|---|
| BA49.10-P-1011-02A | Clamp, rear exhaust system to front exhaust system/rear exhaust system | Nm | 22 |
EXHAUST SYSTEM
| Number | Designation | Engine 651 in model 205 | |
|---|---|---|---|
| BA49.10-P-1012-02A | Bolt, rear exhaust system bracket to body | Nm | 20 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 | A 000 989 01 60 |