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(Remove/Install Battery - AR54.10-P-0005LWH)

Model 205.012/212 

Modification notes 

06.04.2021 Sequence of operation steps revised. Operation step 1  
G15020206Courtesy of MERCEDES-BENZ USA
DANGER Risk of fire  /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
Notice General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice Notes on battery   AH54.10-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Confirm change of on-board electrical system battery (G1) using diagnosis system in signal acquisition and actuation module under Actuation menu item. When replacing the on-board electrical system battery (G1).  
REFER TO SELF-DIAGNOSTIC SYSTEMS   IMPORTANT This updates the charging characteristic for the on-board electrical system battery (G1) AD00.00-P-2000-04B
2 Disconnect the ground line for the on-board electrical system battery (G1).   AR54.10-P-0003LW 
3 Remove vehicle tool kit stowage box/tray (1).    
4 Unclip electric line (4) from housing (6).    
5 Unclip positive terminal cover (2).    
6 Disconnect positive line (3) of on-board electrical system battery (G1). TORQUE SPECIFICATION Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery *BA54.10-P-1004-01A 
7 Disconnect vent hose (9) from on-board electrical system battery (G1). INSTALLATION IMPORTANT Check that the vent hose (9) is correctly seated.
Otherwise leaking battery vapor may damage the vehicle.
 
8 Remove bolts (5). TORQUE SPECIFICATION Screw/bolt/nut, battery bracket/retaining bracket to battery frame *BA54.10-P-1008-01A 
9 Remove housing (6).    
10 Remove screw (7). TORQUE SPECIFICATION Screw/bolt, battery mounting rail to battery frame *BA54.10-P-1001-01A 
11 Remove mounting rail (8).    
12 Remove on-board electrical system battery (G1) from vehicle.    
13 Install in the reverse order.    
BATTERY

Number Designation Model 205
BA54.10-P-1001-01A Screw/bolt, battery mounting rail to battery frame Nm 23
BATTERY

Number Designation Model 205
BA54.10-P-1004-01A Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery Nm 6
BATTERY

Number Designation Model 205
BA54.10-P-1008-01A Screw/bolt/nut, battery bracket/retaining bracket to battery frame Nm 23