(Remove/Install Battery - AR54.10-P-0005LWA)
Model 205.047/147/247
Modification notes
| 06.04.2021 | Sequence of operation steps revised. | Operation step 3 |
Shown on MODEL 205.2
Shown on MODEL 205.2
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Notes on HANDS-FREE ACCESS | AH80.61-P-0001-01A | ||
| Remove/install | |||
| 1 | Perform disable for high-voltage on-board electrical system. | AR54.10-P-1150LW | |
| 2.1 | Loosen left and right trunk lining until the screws (1) are accessible. | Model 205.047/147 | AR68.30-P-4600LW |
| 2.2 | Detach load compartment trim at left and right side in rear area until the screws (1) are accessible. | Model 205.247 | AR68.30-P-1180LWS |
| 3 | Confirm change of on-board electrical system battery (G1) using diagnosis system in signal acquisition and actuation module under Actuation menu item. | When replacing the on-board electrical system battery (G1). | |
| AD00.00-P-2000-04B | |||
| 4 | Disconnect the ground line for the on-board electrical system battery (G1). | AR54.10-P-0003LW | |
| 5 | Release and disconnect electrical connector (2). | ||
| 6 | Remove nuts (3). | ||
| 7 | Remove coolant pump (4) with connected electric lines and coolant hoses and place to one side. | ||
| 8 | Remove screw (5). | *BA64.20-P-1003-01H | |
| 9 | Remove bolts (1). | *BA64.20-P-1002-01H | |
| 10 | Remove crash bracket (6). | ||
| 11 | Unfasten nuts (7). | *BA64.20-P-1005-01H | |
| 12 | Remove bolts (8). | *BA64.20-P-1004-01H | |
| 13 | Pull crash strut (9) in rear area upwards and fix in place using long wedge (10), as shown. | Fig 1 | |
| 14 | Remove screw (11). | *BA54.10-P-1001-01A | |
| 15 | Remove mounting rail (12). | ||
| 16 | Unclip positive line (13) from body. | ||
| 17 | Disconnect vent hose (14) from on-board electrical system battery (G1). | Otherwise, escaping battery vapors may damage the vehicle. |
|
| 18 | Lift on-board electrical system battery (G1) in area of previously-removed mounting rail (12), turn in direction of arrow and pull out under crash strut (9). | ||
| 19 | Unclip positive terminal cover (16). | ||
| 20 | Disconnect positive line (13) from on-board electrical system battery (G1). | *BA54.10-P-1004-01A | |
| 21 | Remove on-board electrical system battery (G1) from vehicle. | ||
| 22 | Install in the reverse order. |
BATTERY
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA54.10-P-1001-01A | Screw/bolt, battery mounting rail to battery frame | Nm | 23 |
BATTERY
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA54.10-P-1004-01A | Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery | Nm | 6 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1002-01H | Screw/bolt, crash bar to longitudinal member | Nm | 55 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1003-01H | Screw/bolt, crash bar to crash bar bracket | Nm | 55 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1004-01H | Screw/bolt, crash bar bracket to crash strut | Nm | 55 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1005-01H | Nut, crash strut to protective rail | Nm | 23 |