Partially Replace Inner Side Wall With Outer Rear Wheel Well - Ar63.10-P-6050LWS
Model 205.2
Model 253
Model 293
Shown on MODEL 205.2
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. | AS47.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove D-pillar. | Model 253.3 | AR63.20-P-2000LWX |
| Model 205.2 | AR63.20-P-2000LWS | ||
| Model 253.9 Model 293 |
AR63.20-P-2000LWG | ||
| 4 | Remove C-pillar. | AR63.20-P-0500LWS | |
| 5 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 6 | Place vehicle on straightening bench and fasten. | ||
| 7 | Remove inner side wall (1). | AR63.10-P-6050-01LWS | |
| 000 588 00 84 00 Heat gun | Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
WS54.00-P-0049B | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 8 | Prepare inner side wall (1). | Round wire brush Body power jigsaw |
AR63.10-P-6050-02LWS |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 9 | Install inner side wall (1). | AR63.10-P-6050-03LWS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
| 000 588 01 23 00 Body straightening system | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
WS60.00-P-0023K | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet Y1 6.4 X 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Fig 1 | |||
| 10 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 11 | Clean weld joints and sheet metal flange. | Round wire brush |
|
| 12 | Install C-pillar. | AR63.20-P-0500LWS | |
| 13 | Install D-pillar. | Model 253.3 | AR63.20-P-2000LWX |
| Model 205.2 | AR63.20-P-2000LWS | ||
| Model 253.9 Model 293 |
AR63.20-P-2000LWG | ||
| 14 | Install detachable parts in the area of the repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 X 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |