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Home >> Mercedes Benz >> 2021 >> C63 AMG 2D Convertible >> Repair and Diagnosis >> Accessories & Equipment >> Seats >> Seats, Bunks, Restraint Systems -- 205 Chassis (2 Of 3) >> Testing & Repair >> Remove/Install Roll Bar - AR91.50-P-2355LWR

Remove/Install Roll Bar - AR91.50-P-2355LWR

Model 205.4 

Model 238.4 

Shown on left side of vehicle 

G14815235Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  during testing and repair operations related to pyrotechnical components Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. AS91.00-Z-0008-01A 
WARNING Risk of injury  when performing check and repair work in area of roll bar Keep body parts out of the area where the roll bars extend.
Do not use the cover in the area of the roll bar as a storage place for objects.
AS91.00-Z-0003-01LCA 
WARNING Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
  Information, assessment and legal requirements when working with, handling and storing pyrotechnical components   AH91.00-Z-0000-10A
REMOVINGINSTALLING Remove/install     
1 Perform emergency release of the roll bar (1) If roll bars (1) deployed.
NOTES
If the roll bars (1) are deployed, they must be released with an emergency release. This allows the soft top to be opened and closed.
IMPORTANT The unlocking buckle (2) must be pulled out up to the end stop (approx. 25 mm) upwards out of the roll bar (1). The roll bar (1) can then be compressed against spring force. It does not latch into place.
 
2 Remove paneling from the roll bars (1) INSTALLATION IMPORTANT If the roll bars (1) are deployed, the paneling must be replaced. AR68.30-P-1380LWR
3 Disconnect battery ground line Model 205.4 AR54.10-P-0003LW
    Model 238.4 AR54.10-P-0003LWO
4 Release and disconnect electrical connector (3) on the roll bar (1) INSTALLATION NOTES
Make sure that the electrical connector (3)
engages properly on the roll bar (1).
Otherwise, the function of the roll bar (1) is not
ensured.
 
5 Remove bolts (4) IMPORTANT Cover the soft top with a clean dry cloth in the area of the screws/bolts (4).  
    TORQUE SPECIFICATION Bolt, roll bar unit to body *BA91.50-P-1001-01B 
6 Pull the roll bar (1) out upwards and remove    
7 Install in the reverse order    
ROLL BAR MECHANICAL SYSTEM

Number Designation Model 205.4 Model 238.4
BA91.50-P-1001-01B Bolt, roll bar unit to body Nm 25 25