Remove/Install Battery Of 48V On-Board Electrical System - AR54.10-P-0022LWO
Model 205, 213, 238, 253
with code B01 (48V technology)
| Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on coolant | Model 205, 253 with engine 264 with code B01 (48V technology) Model 213 with engine 256, 264, 274, 654 with code B01 (48V technology) Model 238 with engine 256, 264 with code B01 (48V technology) |
AH20.00-N-2080-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove/install | |||
| 1 | Commission 48 V on-board electrical system battery (G1/3). | When replacing 48 V on-board electrical system battery (G1/3). | |
| Model 205, 213, 253 with code B01 (48V technology) |
AD00.00-P-2000-04B | ||
| Model 238 with code B01 (48V technology) |
AD00.00-P-2000-06LWO | ||
| 2 | Remove dust filter with air duct segment. | ||
| Model 205 with code B01 (48V technology) |
AP83.00-P-8381B | ||
| Model 213, 238, 253 with code B01 (48V technology) |
AP83.00-P-8381C | ||
| 3 | Print out analysis sheet. | ||
| Analysis sheet for lithium-ion battery 48 V, form | OF54.10-P-3000-15FR | ||
| Check | |||
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| 4 | Check for potential hazards of 48 V on-board electrical system battery (G1/3). | When replacing 48 V on-board electrical system battery (G1/3). | |
| Notes on battery | AH54.10-P-0001-01A | ||
| 5 | Check housing of 48 V on-board electrical system battery (G1/3) for mechanical damage. | If electrolyte is leaking, ↓ Notify MPC/general representative. |
|
| 6 | Disconnect ground line from 12 V on-board electrical system battery. | Model 205, 213, 253 with code B01 (48V technology) |
AR54.10-P-0003LW |
| Model 238 with code B01 (48V technology) |
AR54.10-P-0003LWO | ||
| 7 | Remove nut (2). | ||
| 8 | Remove bolt (3) Notes on bolted connections with self tapping screws |
AH00.00-P-0007-01SF | |
| *BA54.15-P-1002-01K | |||
| 9 | Unclip engine compartment prefuse box (F32/3) at bottom and place to one side with electric lines attached. | ||
| 10 | Detach electrical lines (6, 7, 8) and place to one side. | *BA54.10-P-1012-01A | |
| 11 | Disconnect electrical connectors (4, 5). | ||
| 12 | Open caps (10) and detach electrical lines from engine compartment 48 V on-board electrical system fuse box (F153/2). | *BA54.15-P-1006-01K | |
| 13 | Cut cable ties (11) and remove electric lines from fuse box in 48 V on-board electrical system engine compartment (F153/2). | ||
| 14 | Disconnect coolant lines (12). | Fig 1 | |
| 15 | Release and detach coolant lines (12). | Model 205, 253 with engine 264 with code B01 (48V technology) Model 213 with engine 256, 264, 274, 654 with code B01 (48V technology) Model 238 with engine 256, 264 with code B01 (48V technology) |
AR20.20-P-7441-01RQ |
| 16 | Release and detach degassing pipe (9). | AR54.10-P-0022-01FR | |
| 17 | Unscrew screw (13) and remove with mounting rail (14). | *BA54.10-P-1001-01A | |
| 18 | Remove 48 V on-board electrical system battery (G1/3) with DC/DC converter control unit (N83/1) and fuse box in 48V on-board electrical system engine compartment (F153/2). | ||
| 19 | Disconnect DC/DC converter control unit (N83/1) from 48V on-board electrical system battery (G1/3). | When replacing 48 V on-board electrical system battery (G1/3). | |
| AR54.10-P-1351LWO | |||
| 20 | Unscrew screws (15) and disconnect engine compartment 48 V on-board electrical system fuse box (F153/2) from 48 V on-board electrical system battery (G1/3). | When replacing 48 V on-board electrical system battery (G1/3). | |
| 21 | Install in the reverse order. | ||
| 22 | Pour in coolant and bleed engine cooling system. | Model 213 with engine 264 with code B01 (48V technology) Model 238 with engine 264 with code B01 (48V technology) |
AR20.00-P-1142MRH |
| Model 213 with engine 256.9 with code B01 (48V technology) Model 238 with engine 256.9 with code B01 (48V technology) |
AR20.00-P-1142MSA | ||
| Model 213 with engine 274, 654 with code B01 (48V technology) |
AR20.00-P-1142OLC | ||
| Model 205, 253 with engine 264 with code B01 (48V technology) |
AR20.00-P-1142MRI |
BATTERY
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA54.10-P-1001-01A | Screw/bolt, battery mounting rail to battery frame | Nm | 23 | 23 |
BATTERY
| Number | Designation | Model 238 | Model 253 | |
|---|---|---|---|---|
| BA54.10-P-1001-01A | Screw/bolt, battery mounting rail to battery frame | Nm | 23 | 23 |
BATTERY
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA54.10-P-1012-01A | Nut, positive line/ground line to DC/DC converter control unit/on-board electrical system battery (48V) | M8 | Nm | 16 | 16 |
BATTERY
| Number | Designation | Model 238 | Model 253 | ||
|---|---|---|---|---|---|
| BA54.10-P-1012-01A | Nut, positive line/ground line to DC/DC converter control unit/on-board electrical system battery (48V) | M8 | Nm | 16 | 16 |
FUSE AND RELAY BOX
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA54.15-P-1002-01K | Thread rolling screw, engine compartment prefuse box to suspension strut tower | M10 | Nm | 35 | 35 |
FUSE AND RELAY BOX
| Number | Designation | Model 238 | Model 253 | ||
|---|---|---|---|---|---|
| BA54.15-P-1002-01K | Thread rolling screw, engine compartment prefuse box to suspension strut tower | M10 | Nm | 35 | 35 |
FUSE AND RELAY BOX
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA54.15-P-1006-01K | Nut, positive line/ground line to fuse box (48Volt) | M8 | Nm | 16 | 16 |
FUSE AND RELAY BOX
| Number | Designation | Model 238 | Model 253 | ||
|---|---|---|---|---|---|
| BA54.15-P-1006-01K | Nut, positive line/ground line to fuse box (48Volt) | M8 | Nm | 16 | 16 |