Remove/Install Soft Top Compartment Cover Hydraulic Cylinder - AR77.37-P-4175LWR
Model 205.4
Model 238.4
Shown on left side of vehicle
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| Remove | |||
| 1 | Move soft top to repair position R2 with switch | AR77.30-P-1030LWR | |
| 2 | Switch off ignition and store transmitter key outside of transmission range (min. 2 m) | ||
| 3 | Cover rear fender | ||
| 4 | Manually close soft top compartment lid (1) | ||
| 5 | Move soft top manually to repair position R2 | AR77.30-P-1030LWR | |
| 6 | Unclip bracket (3) and lay down to side | ||
| 7 | Remove lock washers (4) from hydraulic lines (5) | ||
| 8 | Pull hydraulic lines (5) out of hydraulic cylinder (2) | ||
| 9 | Close hydraulic lines (5) and connections of hydraulic cylinder (2) with stop plugs | Fig 1 | |
| 10 | Lift upper retainer (6) and lower retainer (6) using a suitable screwdriver, detach and remove hydraulic cylinder (2) | Retainer (6) preload can otherwise be lost. |
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| Install | |||
| 11 | Clip in hydraulic cylinder (2) at top and bottom | ||
| 12 | Remove stop plug from hydraulic lines (5) and remove from connections on hydraulic cylinder (2) | ||
| 13 | Insert hydraulic lines (5) into hydraulic cylinder (2) | ||
| 14 | Install lock washers (4) on hydraulic lines (5) | ||
| 15 | Clip in bracket (3) | ||
| 16 | Manually open soft top and lay down in soft to compartment | ||
| 17 | Remove retainer on soft top compartment lid (1) and lay soft top compartment lid (1) down on soft top | ||
| 18 | Switch on ignition | ||
| 19 | Move soft top to repair position R1 with switch | AR77.30-P-1030LWR | |
| 20 | Completely open and close soft top compartment lid (1) at least four times using switch | ||
| 21 | Completely close soft to with switch | ||
| 22 | Check/correct oil level of hydraulic unit | AR77.37-P-3501LCA |