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Replace Brake Fluid - AP42.00-P-4280C

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Model 213, 238, 253, 257, 290 

G12939419Courtesy of MERCEDES-BENZ USA

Show on model 253.3 

WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of poisoning  from swallowing brake fluid.
Risk of injury  from skin and eye contact with brake fluid
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF
  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVING Remove     
1 Remove left rear engine compartment trim (3).    
CLEAN Clean     
2 Clean area surrounding cap (2) and expansion reservoir (1).    
REMOVING Remove     
3 Unscrew cap (2).    
4 Extract brake fluid from expansion reservoir (1).    
5 Add new brake fluid up to the max. mark in the expansion reservoir (1).    
6 Connect filling and bleeding unit at expansion reservoir (1) and switch on. NOTES Note operating instructions for filling and bleeding unit.
Damage can otherwise occur.
 
  Change fluid     
7 Lift vehicle with lifting platform.    
REFER TO TESTING & REPAIR     AR00.60-P-1006A
8 Renew brake fluid.    
REFER TO CAPACITIES & SPECIFICATIONS General brake fluid   BB00.40-P-0330-01A
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus)   BB00.40-P-0331-00A
REFER TO TESTING & REPAIR   Model 213, 238 AR42.10-P-0010-02LWE
REFER TO TESTING & REPAIR   Model 253 AR42.10-P-0010-02LW
REFER TO TESTING & REPAIR   Model 257, 290 AR42.10-P-0010-02FR
    NOTES New brake fluid must escape without any bubbles via the bleed hose.
Damage can otherwise occur.
TORQUE SPECIFICATION Model 213, 238, 257, 290 Bleed screw to brake caliper
BA42.10-P-1002-12W
    TORQUE SPECIFICATION Model 213, 238, 257 Bleed screw at brake caliper BA42.10-P-1003-10X
    TORQUE SPECIFICATION Model 290 Bleed screw at brake caliper BA42.10-P-1003-10BA
    TORQUE SPECIFICATION Model 253 Bleed screw to brake caliper *BA42.10-P-1002-12V 
    TORQUE SPECIFICATION Model 253 Bleed screw at brake caliper.
If the bleed valve is not accessible,

remove/install wheel and tire assembly.
IMPORTANT After obtaining special order.
*BA42.10-P-1003-10W 
9 Replace clutch operation system brake fluid. Vehicle with manual transmission.  
REFER TO CAPACITIES & SPECIFICATIONS General brake fluid   BB00.40-P-0330-01A
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus)   BB00.40-P-0331-00A
REFER TO TESTING & REPAIR   Model 213, 238, 253 with transmission 716.7 AR25.20-P-0070LW
    NOTES New brake fluid must escape without any bubbles via the bleed hose.
Damage can otherwise occur.
 
    TORQUE SPECIFICATION Model 213, 238, 253 with transmission 716.7 Bleed screw at clutch slave cylinder BA25.20-P-1001-01G
INSPECT Check     
10 Check brake system for leaks.    
11 Check clutch operation for leak tightness. Vehicle with manual transmission.  
INSTALLING Install     
12 Lower vehicle with vehicle lift.    
REFER TO TESTING & REPAIR     AR00.60-P-1006A
13 Disconnect filling and bleeding unit.    
INSPECT Check     
14 Check fluid level in expansion reservoir (1).   AP42.10-P-4210B 
INSTALLING Install     
15 Screw on cap (2).    
16 Install left rear engine compartment trim (3).    
CLUTCH OPERATING SYSTEM

Number Designation Transmission 716.7
BA25.20-P-1001-01G Bleed screw at clutch slave cylinder Nm 6
REAR AXLE BRAKE CALIPER

Number Designation Model 253
BA42.10-P-1002-12V Bleed screw to brake caliper Nm 14
REAR AXLE BRAKE CALIPER

Number Designation Model 213 Model 238
BA42.10-P-1002-12W Bleed screw to brake caliper Nm 14 14
REAR AXLE BRAKE CALIPER

Number Designation Model 257 Model 290
BA42.10-P-1002-12W Bleed screw to brake caliper Nm 14 14
FRONT AXLE BRAKE CALIPER

Number Designation Model 290
BA42.10-P-1003-10BA Bleed screw at brake caliper Nm 14
FRONT AXLE BRAKE CALIPER

Number Designation Model 253
BA42.10-P-1003-10W Bleed screw at brake caliper Nm 14
FRONT AXLE BRAKE CALIPER

Number Designation Model 213 (except 213.061/261) Model 213.061/261
BA42.10-P-1003-10X Bleed screw at brake caliper Nm 14 14
FRONT AXLE BRAKE CALIPER

Number Designation Model 238 (except 238.361/461) Model 238.361/461
BA42.10-P-1003-10X Bleed screw at brake caliper Nm 14 14
FRONT AXLE BRAKE CALIPER

Number Designation Model 257 (except 257.361) Model 257.361
BA42.10-P-1003-10X Bleed screw at brake caliper Nm 14 14