Remove/Install Brake Lines - AR42.10-P-0020B

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Model 117, 118, 156, 166, 167, 172, 176, 177, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 231, 238, 242, 246, 247, 251, 253, 257, 290, 292, 293

MODIFICATION NOTES

29.03.2017	Union screw brake line to master cylinder		BA42.10-P-1003-04L
29.03.2017	Union screw brake line on hydraulic unit		BA42.10-P-1004-04L
06.04.2017	Retaining screw, brake line to master brake cylinder		BA42.10-P-1003-04L
06.04.2017	Retaining screw, brake line to hydraulic unit		BA42.10-P-1004-04L
05.12.2018	"Partial replacement of brake lines", newly defined.	Operation steps 4, 7
05.12.2018	"Wax all connections of brake lines", added.	Operation step 14
02.05.2019	"Determine diameter of brake line", added.	Step 9
02.05.2019	"Preparatory work for making flange", changed.	Operation step 10	AR42.10-P-0027-01D

Shown on brake line (2) with line diameter of 4.75 mm (d)

Courtesy of MERCEDES-BENZ USA

	Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Notes on handling, transport and storage of composite brake disks		AH42.10-P-9406-12LF
	Notes on handling, transport and storage of ceramic brake disks		AH42.10-P-9406-13A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Raise vehicle.		AR00.60-P-1006A
2	Expose installation space of the corresponding brake line (2).
3	Clean respective brake line connections.	Thoroughly clean area around connecting points before opening hydraulic system. Otherwise minute dirt particles in the hydraulic component parts can result in malfunctions and total failure of the hydraulic system. Only use clean, lint free rags and cleaner free of mineral oil. Do not use any compressed air for cleaning when the brake system is open. Assembly cleaner	*BR00.45-Z-1028-04A
4	Remove respective brake line (2) or section of brake line (2).	Always completely replace brake lines (2) with a line diameter of 5.25 mm from master brake cylinder to hydraulic unit and brake lines (2) with flexible section. A partial replacement is only permissible for brake lines (2) with a line diameter of 4.75 mm (d) or 4.95 mm (wheel line). For brake lines (2) with a line diameter of 4.75 mm (d) or 4.95 mm (wheel line), two additional connecting points per brake line (2) are permitted.
5	Seal respective connection fittings and brake lines (2) with suitable stop plugs.	Record plug	Fig 4
	Prepare brake line (2)
6	Match length of new brake line (2) to old brake line (2) with the pipe cutter.	Flaring tool	Fig 2
7	Separate new brake line (2) into sections using pipe cutter.	If required for installation. Not for brake lines (2) with a line diameter of 5.25 mm. Two connecting points per new brake line (2) are permitted. The connecting point must be in perfect condition and it must not be soiled. Flaring tool	Fig 2
8	Slide retaining screws (1) onto brake line (2).	Use specified line connectors only.
9	Determine diameter of new brake line (2).	Depending on the coating, brake lines (2) with a line diameter of 4.75 mm (d), a line diameter 4.95 mm or a line diameter 5.25 mm are used.
10	Make flange on brake line (2).	Brake lines (2) with a line diameter of 4.75 mm (d) are flanged without peeling and making first-stage flange. Brake lines (2) with a line diameter of 4.95 mm and a line diameter of 5.25 mm must be peeled and a first-stage flange made. Make F-flange 115° (a) in accordance with DIN 74234.	AR42.10-P-0027-01D
		Screw, clamping plate to flanging tool kit	*BA42.00-P-1003-05A
		Stamp holder in flanging tool kit (post-flanging)	*BA42.00-P-1002-05A
		Stamp holder in flanging tool kit (pre-flanging)	*BA42.00-P-1001-05A
		ATE brake cylinder paste, article no.: 03.99020501.2	*BR00.45-Z-1078-06A
		Flaring tool	Fig 2
11	Adapt new brake line (2) with a bending tool so that it follows the routing path of the old brake line (2).	The bending radius must not be less than 13 mm.
		Flaring tool	Fig 2
	Install
12	Install new brake line (2). Note on calculation of tightening torque when using insertion or socket tools with various effective lengths		AH00.00-P-0015-01CW
		When routing the brake line (2) make sure there is sufficient distance to other components There must be no stress, kinking and line narrowing. Use specified line connectors only.
		Model 221 (except 221.074/077/174/177/179) Union nut, brake line to T-piece	BA42.10-P-1009-04K
		Model 213, 238, 257, 290, 293 Retaining screw, brake line to threaded socket	BA42.10-P-1005-04P
		Model 213, 238, 257, 290, 293 Retaining screw, brake line to hydraulic unit	BA42.10-P-1004-04P
		Model 213, 238, 257, 290, 293 Retaining screw, brake line to master brake cylinder	BA42.10-P-1003-04P
		Model 166, 167, 292 Brake pipe to master brake cylinder	BA42.10-P-1003-04J
		Model 216, 221 Union nut, brake line to brake caliper	BA42.10-P-1010-04K
		Model 216, 221 Union nut, brake line to hydraulic unit	BA42.10-P-1004-04K
		Model 216, 221 Union nut, brake line to master brake cylinder	BA42.10-P-1003-04K
		Model 205, 253 Retaining screw, brake line to threaded socket	*BA42.10-P-1005-04O
		Model 205, 253 Retaining screw, brake line to hydraulic unit	*BA42.10-P-1004-04O
		Model 205, 253 Retaining screw, brake line to master brake cylinder	*BA42.10-P-1003-04O
		Model 217, 222 Retaining screw, brake line to brake line (connecting point)	BA42.10-P-1008-04N
		Model 217, 222 Retaining screw, brake line to threaded socket	BA42.10-P-1005-04N
		Model 217, 222 Retaining screw, brake line to hydraulic unit	BA42.10-P-1004-04N
		Model 217, 222 Retaining screw, brake line to master brake cylinder	BA42.10-P-1003-04N
		Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246 Retaining screw, brake line to threaded socket	BA42.10-P-1005-04L
		Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246 Retaining screw, brake line to hydraulic unit	BA42.10-P-1004-04L
		Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246 Retaining screw, brake line to master brake cylinder	BA42.10-P-1003-04L
		Model 118, 177, 247 Retaining screw, brake line to threaded socket	BA42.10-P-1003-04Q
		Model 118, 177, 247 Retaining screw, brake line to master brake cylinder	BA42.10-P-1002-04Q
		Model 118, 177, 247 Retaining screw, brake line to hydraulic unit	BA42.10-P-1001-04Q
		Model 251 Brake pipe to master brake cylinder	BA42.10-P-1003-14A
		Model 251 Brake line to floating brake caliper	BA42.10-P-1001-14A
		Model 251 Brake line to brake hose	BA42.10-P-1002-14A
		Model 213, 238, 257, 290, 293 Retaining screw, brake line to brake hose	BA42.10-P-1001-04P
		Model 118, 177, 247 Retaining screw, brake line to brake hose	BA42.10-P-1004-04Q
		Model 217, 222 Retaining screw, brake line to brake hose	BA42.10-P-1001-04N
		Model 205, 253 Retaining screw, brake line to brake hose	*BA42.10-P-1001-04O
		Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246 Retaining screw, brake line to brake hose	BA42.10-P-1001-04L
		Model 216, 221 Retaining screw, brake line to brake hose	BA42.10-P-1001-04K
		Model 166, 167, 292 Brake line to brake hose	BA42.10-P-1002-04J
		Adapter coupling	Fig 1
		Torque tool set	Fig 3
13	Check surface of new brake line (2) for damage as a result of scratches and paint damage.	In the event of a problem, ↓ repair the paint damage.
		Zinc dust paint spray can	*BR00.45-Z-1055-07A
14	Wax all connections of brake lines (2).	Use commercially available wax.
15	Bleed brake system.	Model 167	AR42.10-P-0010ME
		Model 213, 238	AR42.10-P-0010LWE
		Model 257, 290	AR42.10-P-0010FR
		Model 118, 177, 247	AR42.10-P-0010MFA
		Model 205, 253, 293	AR42.10-P-0010LW
		Model 217, 222	AR42.10-P-0010LF
		Model 231	AR42.10-P-0010RK
		Model 166, 172, 204, 292	AR42.10-P-0010CW
		Model 207, 212, 218	AR42.10-P-0010EW
		Model 117, 156, 176, 242, 246	AR42.10-P-0010NKB
		Model 251	AR42.10-P-0010RT
		Model 216, 221	AR42.10-P-0010SX
16	Perform brake test on test stand.
			AP42.00-P-4290BA

TIGHTENING TORQUES FOR TOOLS

Number	Designation		Model all (CAR, Light transporter)
BA42.00-P-1001-05A	Stamp holder in flanging tool kit (pre-flanging)	Nm	20

TIGHTENING TORQUES FOR TOOLS

Number	Designation		Model all (CAR, Light transporter)
BA42.00-P-1002-05A	Stamp holder in flanging tool kit (post-flanging)	Nm	40

TIGHTENING TORQUES FOR TOOLS

Number	Designation		Model all (CAR, Light transporter)
BA42.00-P-1003-05A	Screw, clamping plate to flanging tool kit	Nm	15

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 216 (except 216.374/377/379)	Model 216.374/377/379
BA42.10-P-1001-04K	Retaining screw, brake line to brake hose	Nm	17	17

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 221 (except 221.074/077/174/177/179)	Model 221.074/077/174/177/179
BA42.10-P-1001-04K	Retaining screw, brake line to brake hose	Nm	17	17

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 117	Model 156
BA42.10-P-1001-04L	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 172	Model 176
BA42.10-P-1001-04L	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 204	Model 207
BA42.10-P-1001-04L	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 212 (except 212.076/092/276/292)	Model 212.076/092/276/292
BA42.10-P-1001-04L	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 218 (except 218.376/392/976/992)	Model 218.376/392/976/992
BA42.10-P-1001-04L	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 231	Model 242
BA42.10-P-1001-04L	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 246
BA42.10-P-1001-04L	Retaining screw, brake line to brake hose	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 217.364/382/384/385/482	Model 217.377/378/379/477/478/479
BA42.10-P-1001-04N	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 222 (except 222.077/177/178/179/187/188)	Model 222.077/177/178/179/187/188
BA42.10-P-1001-04N	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 205 (except 205.086/087/286/287/386/387/486/487)	Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1001-04O	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 253
BA42.10-P-1001-04O	Retaining screw, brake line to brake hose	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 213 except code B07 (Ceramic brake system)	Model 213 with code B07 (Ceramic brake system)
BA42.10-P-1001-04P	Retaining screw, brake line to brake hose	Nm	14	14

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 238	Model 257
BA42.10-P-1001-04P	Retaining screw, brake line to brake hose	Nm	14	14

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 290.658/659/661 except code B07/U69	Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1001-04P	Retaining screw, brake line to brake hose	Nm	14	14

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 293
BA42.10-P-1001-04P	Retaining screw, brake line to brake hose	Nm	14

BRAKE LINES

Number	Designation		Model 118	Model 177
BA42.10-P-1001-04Q	Retaining screw, brake line to hydraulic unit	Nm	16	16

BRAKE LINES

Number	Designation		Model 247
BA42.10-P-1001-04Q	Retaining screw, brake line to hydraulic unit	Nm	16

BRAKE HOSES, BRAKE LINES

Number	Designation		Model 251
BA42.10-P-1001-14A	Brake line to floating brake caliper	Nm	22

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 166	Model 167
BA42.10-P-1002-04J	Brake line to brake hose	Nm	14	14

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 292
BA42.10-P-1002-04J	Brake line to brake hose	Nm	14

BRAKE LINES

Number	Designation		Model 118	Model 177
BA42.10-P-1002-04Q	Retaining screw, brake line to master brake cylinder	Nm	16	16

BRAKE LINES

Number	Designation		Model 247
BA42.10-P-1002-04Q	Retaining screw, brake line to master brake cylinder	Nm	16

BRAKE HOSES, BRAKE LINES

Number	Designation		Model 251
BA42.10-P-1002-14A	Brake line to brake hose	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 166	Model 167
BA42.10-P-1003-04J	Brake pipe to master brake cylinder	Nm	18	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 292
BA42.10-P-1003-04J	Brake pipe to master brake cylinder	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 216 (except 216.374/377/379)	Model 216.374/377/379
BA42.10-P-1003-04K	Union nut, brake line to master brake cylinder	Nm	17	17

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 221 (except 221.074/077/174/177/179)	Model 221.074/077/174/177/179
BA42.10-P-1003-04K	Union nut, brake line to master brake cylinder	Nm	17	17

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 117	Model 156
BA42.10-P-1003-04L	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 172	Model 176
BA42.10-P-1003-04L	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 204	Model 207
BA42.10-P-1003-04L	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 212 (except 212.076/092/276/292)	Model 212.076/092/276/292
BA42.10-P-1003-04L	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 218 (except 218.376/392/976/992)	Model 218.376/392/976/992
BA42.10-P-1003-04L	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 231	Model 242
BA42.10-P-1003-04L	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 246
BA42.10-P-1003-04L	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16
		Ø 6.00 mm	Nm	16
		Ø 8.00 mm	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 217.364/382/384/385/482	Model 217.377/378/379/477/478/479
BA42.10-P-1003-04N	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	18	18
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	24	24

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 222 (except 222.077/177/178/179/187/188)	Model 222.077/177/178/179/187/188
BA42.10-P-1003-04N	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	18	18
		Ø 6.00 mm	Nm	18	18
		Ø 8.00 mm	Nm	24	24

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 205 (except 205.086/087/286/287/386/387/486/487)	Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1003-04O	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	18	18
		Ø 6.00 mm	Nm	18	18
		Ø 8.00 mm	Nm	24	24

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 253
BA42.10-P-1003-04O	Retaining screw, brake line to master brake cylinder	Ø 4.75 mm	Nm	16
		Ø 6.00 mm	Nm	16
		Ø 8.00 mm	Nm	-

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 213 except code B07 (Ceramic brake system)	Model 213 with code B07 (Ceramic brake system)
BA42.10-P-1003-04P	Retaining screw, brake line to master brake cylinder	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 238	Model 257
BA42.10-P-1003-04P	Retaining screw, brake line to master brake cylinder	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 290.658/659/661 except code B07/U69	Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1003-04P	Retaining screw, brake line to master brake cylinder	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 293
BA42.10-P-1003-04P	Retaining screw, brake line to master brake cylinder	Nm	16

BRAKE LINES

Number	Designation		Model 118	Model 177
BA42.10-P-1003-04Q	Retaining screw, brake line to threaded socket	Nm	14	14

BRAKE LINES

Number	Designation		Model 247
BA42.10-P-1003-04Q	Retaining screw, brake line to threaded socket	Nm	14

BRAKE HOSES, BRAKE LINES

Number	Designation		Model 251
BA42.10-P-1003-14A	Brake pipe to master brake cylinder	Nm	18

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 216 (except 216.374/377/379)	Model 216.374/377/379
BA42.10-P-1004-04K	Union nut, brake line to hydraulic unit	Nm	17	17

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 221 (except 221.074/077/174/177/179)	Model 221.074/077/174/177/179
BA42.10-P-1004-04K	Union nut, brake line to hydraulic unit	Nm	17	17

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 117	Model 156
BA42.10-P-1004-04L	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 172	Model 176
BA42.10-P-1004-04L	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 204	Model 207
BA42.10-P-1004-04L	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 212 (except 212.076/092/276/292)	Model 212.076/092/276/292
BA42.10-P-1004-04L	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 218 (except 218.376/392/976/992)	Model 218.376/392/976/992
BA42.10-P-1004-04L	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 231	Model 242
BA42.10-P-1004-04L	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 246
BA42.10-P-1004-04L	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16
		Ø 6.00 mm	Nm	16
		Ø 8.00 mm	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 217.364/382/384/385/482	Model 217.377/378/379/477/478/479
BA42.10-P-1004-04N	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16	16
		Ø 6.00 mm	Nm	16	16
		Ø 8.00 mm	Nm	-	-

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 222 (except 222.077/177/178/179/187/188)	Model 222.077/177/178/179/187/188
BA42.10-P-1004-04N	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	18	18
		Ø 6.00 mm	Nm	18	18
		Ø 8.00 mm	Nm	24	24

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 205 (except 205.086/087/286/287/386/387/486/487)	Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1004-04O	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	18	18
		Ø 6.00 mm	Nm	18	18
		Ø 8.00 mm	Nm	24	24

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 253
BA42.10-P-1004-04O	Retaining screw, brake line to hydraulic unit	Ø 4.75 mm	Nm	16
		Ø 6.00 mm	Nm	16
		Ø 8.00 mm	Nm	-

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 213 except code B07 (Ceramic brake system)	Model 213 with code B07 (Ceramic brake system)
BA42.10-P-1004-04P	Retaining screw, brake line to hydraulic unit	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 238	Model 257
BA42.10-P-1004-04P	Retaining screw, brake line to hydraulic unit	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 290.658/659/661 except code B07/U69	Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1004-04P	Retaining screw, brake line to hydraulic unit	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 293
BA42.10-P-1004-04P	Retaining screw, brake line to hydraulic unit	Nm	16

BRAKE LINES

Number	Designation		Model 118	Model 177
BA42.10-P-1004-04Q	Retaining screw, brake line to brake hose	Nm	14	14

BRAKE LINES

Number	Designation		Model 247
BA42.10-P-1004-04Q	Retaining screw, brake line to brake hose	Nm	14

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 117	Model 156
BA42.10-P-1005-04L	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 172	Model 176
BA42.10-P-1005-04L	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 204	Model 207
BA42.10-P-1005-04L	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 212 (except 212.076/092/276/292)	Model 212.076/092/276/292
BA42.10-P-1005-04L	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 218 (except 218.376/392/976/992)	Model 218.376/392/976/992
BA42.10-P-1005-04L	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 231	Model 242
BA42.10-P-1005-04L	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 246
BA42.10-P-1005-04L	Retaining screw, brake line to threaded socket	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 217.364/382/384/385/482	Model 217.377/378/379/477/478/479
BA42.10-P-1005-04N	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 222 (except 222.077/177/178/179/187/188)	Model 222.077/177/178/179/187/188
BA42.10-P-1005-04N	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 205 (except 205.086/087/286/287/386/387/486/487)	Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1005-04O	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 253
BA42.10-P-1005-04O	Retaining screw, brake line to threaded socket	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 213 except code B07 (Ceramic brake system)	Model 213 with code B07 (Ceramic brake system)
BA42.10-P-1005-04P	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 238	Model 257
BA42.10-P-1005-04P	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 290.658/659/661 except code B07/U69	Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1005-04P	Retaining screw, brake line to threaded socket	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 293
BA42.10-P-1005-04P	Retaining screw, brake line to threaded socket	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 217.364/382/384/385/482	Model 217.377/378/379/477/478/479
BA42.10-P-1008-04N	Retaining screw, brake line to brake line (connecting point)	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 222 (except 222.077/177/178/179/187/188)	Model 222.077/177/178/179/187/188
BA42.10-P-1008-04N	Retaining screw, brake line to brake line (connecting point)	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 221 (except 221.074/077/174/177/179)
BA42.10-P-1009-04K	Union nut, brake line to T-piece	Nm	17

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 221 (except 221.074/077/174/177/179)
BA42.10-P-1010-04K	Union nut, brake line to brake caliper	Nm	17

Fig 1: Identifying Adapter Coupling (001 589 00 16 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Flaring Tool (000 589 20 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Torque Tool Set (003 589 05 09 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Record Plug (129 589 00 91 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1028-04A	Assembly cleaner	Adolf Wurth GmbH & Co. KG
BR00.45-Z-1055-07A	Zinc dust paint spray can	A 000 986 82 42 09
BR00.45-Z-1078-06A	ATE brake cylinder paste, article no.: 03.99020501.2	ATE, a brand of the Continental Corporation