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Repairing Cable Harness By Soldering - AR00.19-P-0100-05A

WARNING: This page is about a different car, the 2020 Mercedes-Benz SLC43 AMG, 2019 Mercedes-Benz SLC43 AMG, 2018 Mercedes-Benz SLC43 AMG, and 2017 Mercedes-Benz SLC43 AMG. However, it is still accessible from the selected car via links, so may be relevant.

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Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G13769366Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G13654523Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Wire Stripper (220 589 01 99 40)
G12618937Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Welding Bead Catcher (129 589 01 98 00)
G12618933Courtesy of MERCEDES-BENZ USA

IMPORTANT Ensure that lead-free solder is used.

  1. Strip line (2) using SPECIAL TOOL wire stripper.

    NOTES Do not damage, bend or twist wire leads, otherwise a perfect connection cannot be guaranteed.

  2. Fill solder connection (1) in soldering area with soldering paste.
    G13769411Courtesy of MERCEDES-BENZ USA
  3. Insert cable (1) into solder connector (2).
  4. Introduce solder (3) into solder connector (2) and make solder connection as per the drawings opposite.
  5. Clean residues from soldering join and contact.
    G13769412Courtesy of MERCEDES-BENZ USA