Replace Partial Main Floor - Ar63.40-P-1180LW

Model 205 

Model 253 

Model 293 

Fig 1: Main Floor Panel, Seat Crossmembers, Reinforcement And Sidemember Component Locations (Model 205)

Courtesy of MERCEDES-BENZ USA

Shown on model 205.0 

Model 205.4 

Fig 2: Main Floor Panel Reinforcement Component Location (Model 205.4)

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A .
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A .
Notice	Notes on battery		AH54.10-P-0001-01A .
Notice	General information on body repair		AH60.00-N-0001-01A .
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX .
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N .
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3.1	Remove main floor (1), connecting carrier (2), front seat front crossmember (3), front seat rear crossmember (4), reinforcement (5) and lower longitudinal member (6).	Model 205.0/1/2/3	AR63.40-P-1180-24LW .
2	000 588 00 84 00 Heat gun		WS54.00-P-0049B .
3.2	Remove main floor (1), connecting carrier (2), front seat front crossmember (3), front seat rear crossmember (4) and lower longitudinal member (6).	Model 253 Model 293	AR63.40-P-1180-24LW .
	000 588 00 84 00 Heat gun		WS54.00-P-0049B .
3.3	Remove main floor (1), connecting carrier (2), front seat front crossmember (3), front seat rear crossmember (4), reinforcement (5), reinforcement (7) and lower longitudinal member (6).	Model 205.4	AR63.40-P-1180-24LW .
	000 588 00 84 00 Heat gun		WS54.00-P-0049B .
4.1	Prepare main floor (1), connecting carrier (2) and lower longitudinal member (6).	Model 205.0/1/2/3, 253 Model 293	AR63.40-P-1180-26LW .
4.2	Prepare main floor (1), connecting carrier (2), reinforcement (7) and lower longitudinal member (6).	Model 205.4	AR63.40-P-1180-26LW .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	General information on riveting		AH60.00-P-0003-01N .
5.1	Install main floor (1), connecting carrier (2), front seat front crossmember (3), front seat rear crossmember (4), reinforcement (5) and lower longitudinal member (6).	Model 205.0/1/2/3	AR63.40-P-1180-27LW .
	000 588 02 84 00 Welder		WS60.00-P-0022K .
		1 K-zinc dust paint	*BR00.45-Z-1056-07A .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A .
		Blind rivet 6.5X 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
5.2	Install main floor (1), connecting carrier (2), front seat front crossmember (3), front seat rear crossmember (4) and lower longitudinal member (6).	Model 253 Model 293	AR63.40-P-1180-27LW .
	000 588 02 84 00 Welder		WS60.00-P-0022K .
		1K-zinc dust paint	*BR00.45-Z-1056-07A .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A .
		Blind rivet 6.5X 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
5.3	Install main floor (1), connecting carrier (2), front seat front crossmember (3), front seat rear crossmember (4), reinforcement (5), reinforcement (7) and lower longitudinal member (6).	Model 205.4
	000 588 02 84 00 Welder		AR63.40-P-1180-27LW . WS60.00-P-0022K .
		1K-zinc dust paint	*BR00.45-Z-1056-07A .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A .
		Blind rivet 6.5X 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
6	Clean weld joints and sheet metal flange.
7	Remove spark protection blankets.
8	Clean repair area.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
9	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-9408-02A .
10	Seal seam after repair.		AR97.10-P-4000LW .
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
11	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-9408-02A .
12	Supplement cavity preservation.		AR97.20-P-1500LW
13	Install all detachable parts in area of repair point.