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Home >> Mercedes Benz >> 2021 >> C300 Base, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall - 205 Chassis 1 Of 2 >> Testing & Repair >> Separate Inner Rear Wheelhouse - Ar63.10-P-0670-01LWR

Separate Inner Rear Wheelhouse - Ar63.10-P-0670-01LWR

Model 205.4 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

G14186573Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on front end plate (3) and cut out (areas A).

    IMPORTANT Cut out common spot welds on front end plate (3) and wheel well through two sheet metal thicknesses.

  2. Expose impact nails on front end plate (3) and rear end plate (4) and cut out (areas B).
  3. Expose self-piercing riveting on front end plate (3) and rear end plate (4) and drill with Ø 6 mm (areas C).
  4. Expose insert gas welds on front end plate (3) and cut (areas D).
    G14186574Courtesy of MERCEDES-BENZ USA
  5. Heat front end plate (3) and rear end plate (4) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  6. Remove front end plate (3) and rear end plate (4).
    G14186575Courtesy of MERCEDES-BENZ USA
  7. Expose spot welds on wheel well (1) and mounting console (2) and cut out (areas E).
  8. Expose self-piecing riveting on wheel well (1) and drill with Ø 6 mm bit (areas F).
    G14186576Courtesy of MERCEDES-BENZ USA
  9. Heat wheel well (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  10. Remove wheel well (1) with mounting console (2).
    G14186577Courtesy of MERCEDES-BENZ USA
  11. Sand down mating surfaces to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  12. Remove grinding dust and drill chips.
  13. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas H).

    Otherwise adhesion problems may occur.

    IMPORTANT Observe pretreatment of bonding surfaces.

    G14186578Courtesy of MERCEDES-BENZ USA
  14. Sand down mating surfaces to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  15. Remove grinding dust and drill chips.
  16. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas G).

    Otherwise adhesion problems may occur.

    IMPORTANT Observe pretreatment of bonding surfaces.