Partially Replace Side Longitudinal Member Paneling - Ar63.30-P-1040LF
Model 205.0/1/2
Model 222
Shown on model 222.0
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Topical note | Notes on battery | AH54.10-P-0001-01A | |
| Topical note | General information on body repair | AH60.00-N-0001-01A | |
| Topical note | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Topical note | Notes on processing of 2-K structural foam adhesive during body repairs | AH60.00-P-0040-01A | |
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Notes on acoustic foam and structural foam in the vehicle | Model 205.0/1/2 | AH60.00-P-0039-01LW | |
| Notes on acoustic foam and structural foam in the vehicle | Model 222 | AH60.00-P-0039-01A | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets | ||
| 3 | Partially remove side longitudinal member paneling (1) | AR63.30-P-1040-01LF | |
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 4 | Prepare side longitudinal member (1) | Round wire brush Body power jigsaw |
AR63.30-P-1040-02LF |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Topical note | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 5 | Install side longitudinal member paneling (1) | AR63.30-P-1040-03LF | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | Round wire brush Manual temporary fastener 6.35 mm Blind rivet tool (draw-off strength min. 19 kN) Wet/dry vacuum cleaner |
WS60.00-P-0022K | |
| 2-component adhesive for reinforcements | *BR00.45-Z-1152-02A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| 6 | Clean welds and sheet metal flanges | Round wire brush |
|
| 7 | Remove spark protection blankets | ||
| 8 | Clean repair area | ||
| 9 | Prime repair area using primer filler | ||
| Topical note | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| 10 | Seal seam following repairs | Model 205.0/1/2 | AR97.10-P-4000LW |
| Model 222 | AR97.10-P-4000LF | ||
| 11 | Paint repair areas and adjacent surfaces | ||
| Topical note | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| 12 | Add cavity preserving agent | Model 205.0/1/2 | AR97.20-P-1500LW |
| Model 222 | AR97.20-P-1500LF | ||
| 13 | Install all detachable body components in area to be repaired |
SIDE LONGITUDINAL MEMBER REPAIR MATERIALS (Model 205.0/1/2, 222)
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1035-13A | Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1152-02A | 2-component adhesive for reinforcements | A 011 989 99 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |