Preparing Complete A-Pillar For Installation - Ar63.20-P-1100-09LW

Model 205.0/1/2 

The following steps are shown on the left side of the vehicle and must be performed on the right side in the same way in the event of damage.

Courtesy of MERCEDES-BENZ USA

1. Mark separating point on A-pillar paneling (5) and cut (areas A and B).

   Transfer separation points from vehicle.

2. Grind mating surfaces on A-pillar paneling (5) down to bare metal in crosshatched areas.

   Sand down spot weld flanges to bare metal on both sides.

   Grind mating surfaces down to bare metal on inside (area C).

3. Remove grinding dust.
4. Coat insides of spot weld flanges with zinc dust paint.

   Do not coat bonding surfaces with zinc dust paint (area C).

   Otherwise adhesion problems may occur.

   Observe pretreatment of bonding surfaces.

5. Mark separating point on A-pillar reinforcement (6) and cut (areas D and E).

   Transfer separation points from vehicle.

6. Cut water drain hose from A-pillar reinforcement (6).

   Courtesy of MERCEDES-BENZ USA

   Courtesy of MERCEDES-BENZ USA

7. Grind mating surfaces on A-pillar reinforcement (6) down to bare metal in cross-hatched areas.

   Sand down spot weld flanges to bare metal on both sides.

8. Remove grinding dust.
9. Coat insides of spot weld flanges with zinc dust paint.

   Do not coat bonding surfaces with zinc dust (areas F).

   Otherwise adhesion problems may occur.

   Observe pretreatment of bonding surfaces.

   Courtesy of MERCEDES-BENZ USA

10. Mark separating points on A-pillar inner panel (7) and cut (areas G and H).

    Transfer separation points from vehicle.

11. Expose spot welds on A-pillar inner panel (7) and cut out (areas I).
12. Expose spot welds on A-pillar inner panel (7) and drill with Ø 6.5 mm bit (area J).
13. Remove A-pillar inner panel (7) from replacement part.
14. Grind mating surfaces on A-pillar inner panel (7) down to bare metal in cross-hatched areas.

    Sand down spot weld flanges to bare metal on both sides.

15. Remove grinding dust.
16. Coat insides of spot weld flanges with zinc dust paint.

    Do not coat bonding surfaces with zinc dust paint (areas K).

    Otherwise adhesion problems may occur.

    Observe pretreatment of bonding surfaces.

    Courtesy of MERCEDES-BENZ USA