Install Rear Inner Wheel Well - Ar63.10-P-0670-04LWR

Model 205.4 

The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

Courtesy of MERCEDES-BENZ USA

1. Install wheel well (1), fit and fix in place.
2. Drill rivet holes on wheel well (1) with Ø 6.7 mm bit (areas A).

   Drill rivet holes from inside through present holes in body (areas A).

3. Remove wheel well (1).
4. Deburr rivet holes on wheel well (1) and body on both sides.
5. Remove drilling chips.

   Courtesy of MERCEDES-BENZ USA

6. Apply 2-component adhesive to body in crosshatched areas.

   Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

   Courtesy of MERCEDES-BENZ USA

7. Install wheel well (1) and fix in place.
8. Rivet rear wheel (1) with Ø 6.5x12.5 rivet (area B).

   Clamping range 4.4 mm

9. Rivet rear wheel (1) with Ø 6.5x12.5 rivet (area C)

   Clamping range 3.7 mm

10. Wheel well (1) (area D).

    Courtesy of MERCEDES-BENZ USA

11. Install mounting console (2) with portal bracket, fit and fix in place.
12. Drill rivet holes in mounting console (2) with Ø 6.7 mm (area E).
13. Remove mounting console (2).
14. Drill rivet holes in mounting console (2) and deburr on body on both sides.
15. Remove drilling chips.
16. Coat insides of riveted joints with zinc dust paint.

    Courtesy of MERCEDES-BENZ USA

17. Install mounting console (2) with portal bracket, fit and fix in place.
18. Rivet mounting console (2) with Ø 6.4x12 rivet (area F).

    Clamping range 1.8 mm.

19. Mounting console (2) (areas G).
20. Remove portal bracket.
21. Install front end plate (3), fit and fix in place.
22. Drill rivet holes on front end plate (3) with Ø 6.7 mm bit (area H).

    Drill rivet holes through defined holes in front end plate (3) (area H).

23. Remove front end plate (3).
24. Deburr rivet holes on front end plate (3) and body on both sides.
25. Remove drilling chips.

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

26. Apply 2-component adhesive to body in crosshatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    Courtesy of MERCEDES-BENZ USA

27. Install front end plate (3) and fix in place.
28. Rivet front end plate (3) with Ø 6.5x14.5 rivet (areas K₁ ).

    Clamping range 5.2 mm

29. Rivet front end plate (3) with Ø 6.5x12.5 rivet (area K₂ ).

    Clamping range 4.4 mm

30. Rivet front end plate (3) with Ø 6.5x14.5 rivet (area K₃ ).

    Clamping range 6.0 mm

31. Rivet front end plate (3) with Ø 6.5x12.5 (areas K₄ ).

    Clamping range 3.6 mm

32. Rivet front end plate (3) with Ø 6.4 M6 (areas K₅ ).

    Clamping range 7.1 mm

33. Front end plate (3) (areas I).
34. Front end plate (3) (areas J).
35. Install rear end plate (4), fit and fix in place.
36. Drill rivet holes on rear end plate (4) with Ø 6.7 mm (areas L₁ and L₂ ).

    Drill rivet holes through present holes in rear end plate (4) (area L₁ ).

37. Remove rear end plate (4).
38. Deburr rivet holes on rear end plate (4) and boy on both sides.
39. Remove drilling chips.

    Courtesy of MERCEDES-BENZ USA

40. Apply 2-component adhesive to crosshatched area of body.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    Courtesy of MERCEDES-BENZ USA

41. Install rear end plate (4) and fix in place.
42. Rivet rear end plate (4) with Ø 6.5x14.5 rivet (areas M₁ ).

    Clamping range 4.8 mm

43. Rivet rear end plate (4) with Ø 6.4 M6 rivet (area M₂ ).

    Clamping range 7.0 mm

44. Rivet rear end plate (4) with Ø 6.4 rivet (areas M₃ ).

    Clamping range 9.0 mm

45. Rivet rear end plate (4) with Ø 6.4 M6 rivet (area M₄ ).

    Clamping range 6.5 mm

    Courtesy of MERCEDES-BENZ USA