Install Rear Inner Wheel Well - Ar63.10-P-0670-04LW

Model 205.0/1/2/3, 238

REAR INNER WHEEL WELL INSTALLATION REPAIR MATERIALS (Model 205.0/1/2/3)

Number	Designation	Order number
BR00.45-Z-1012-13A	Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1016-13A	Blind rivet 6.5X 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	A 004 990 17 97
BR00.45-Z-1034-13A	Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN)	A 003 990 80 97
BR00.45-Z-1056-07A	1 K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

The following operation steps are shown on the left side of the vehicle on model 205.0 and must be performed analogously on the right side in the event of damage.

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Install inner rear wheel well (1), fit and fix in place.
Drill rivet holes on inner rear wheel well (1) with Ø 6.7 mm bit (areas A and B).
Drill rivet holes from inside through present holes in body (areas A).

Drill rivet holes through present hole in body (area B).
Remove inner rear wheel well (1).
Deburr rivet holes on inner rear wheel well (1) and body on both sides.
Remove drilling chips.
Coat insides of riveted joints with zinc dust paint (area B).

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Apply 2-component adhesive to body in crosshatched areas.
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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Install inner rear wheel well (1) and fix in place.
Rivet inner rear wheel well (1) with Ø 6.5x12.5 rivet (areas C₁ , C₂ and C₃ ).
Inner rear wheel well (1) (area D).
Install front end plate (2), fit and fix in place.
Drill rivet holes with Ø 6.7 mm in front end plate (2) (areas E₁ and E₂ ).
Drill rivet holes through existing holes in front end plate (2) (area E₂ ).
Remove front end plate (2).
Deburr rivet holes on front end plate (2) and body on both sides.
Remove drilling chips.

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Apply 2-component adhesive to body in crosshatched areas.
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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Install front end plate (2) and fix in place.
Rivet front end plate (2) with Ø 6.5x12.5 rivet (areas E₃ ).
Rivet front end plate (2) with Ø 6.5x14.5 rivet (areas E₄ ).
Front end plate (2) (areas F₁ and F₂ ).
Front end plate (2) (areas J).
Install rear end plate (3), fit and fix in place.
Drill rivet holes with Ø 6.7 mm in rear end plate (3) (areas G₁ and G₂ ).
Drill rivet holes through existing holes in rear end plate (3) (areas G₁ ).
Remove rear end plate (3).
Deburr rivet holes on rear end plate (3) and boy on both sides.
Remove drilling chips.

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Apply 2-component adhesive to body in cross-hatched area.
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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Install rear end plate (3) and fix in place.
Rivet rear end plate (3) with Ø 6.5x14.5 rivet (areas H₁ ).
Rivet rear end plate (3) with Ø 6.4 rivet (areas H₂ and H₃ ).

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